Servo Products Specification Guide
III-56 Servo Products Specification Guide – October 2007 GFH-001F
24.4 Power and Brake Connectors on the Cable Side (models β0.2is and β0.3is)
Dedicated connectors which are TÜV approved are available as the connector for power for the β0.2is and β0.3is. The following subsection describes the specifications as a connector kit. These connectors are dripproof when engaged. To connect the cable, a dedicated crimping tool must be used. Consider crimping and cable clamp. Also note that there are restrictions.
For power and brake Housing specification (Tyco Electronics AMP) 3-178129-6 (D-3200M 6-position receptacle housing XY) Contact specifications (Tyco Electronics AMP) 1-175218-2 (D-3 receptacle contact L) Applicable wire size 0.5 to 1.25 mm2 Insulation external diameter φ1.8 to 2.8 mm
The following power and brake connector kit is available: For power and brake
Connector kit specifications (FANUC specification) A06B-6114-K240
Contents of the connector kit Receptacle housing (3-178129-6) × 1 Receptacle contact D-3 L (1-175218-2) × 6
The following dedicated tools are required for this connector. Applicable Contact Tyco Electronics AMP Specification FANUC Specification
Crimping tool D-3 contact size L 914596-3 A06B-6110-K220#D3L Extractor D-3 contact 234168-1 A06B-6110-K220#D3R
Note: The contacts are of the type which crimps the covering in addition to the wire. Follow the dimension of the insulation part listed above. An insulation of a diameter outside the above range may be able to be connected depending on the wire or tool, however. For details, contact the connector manufacturer.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-57
24.5 Power and Brake Connectors on the Cable Side (models β0.4is to β1is)
Dedicated connectors that are TÜV approved are available as the connector for power for the β0.4is to β1is. The following subsection describes the specifications as a connector kit. These connectors are drip proof when engaged. To connect the cable, a dedicated crimping tool must be used. Consider crimping and cable clamp. Also note that there are restrictions. For power For brake
Straight type 54983-0000 54982-0000 Connector body specifications
(MOLEX JAPAN Co., Ltd.) Elbow type 55765-0000 55766-0000
For power For brake Contact specifications (MOLEX JAPAN Co., Ltd.) 56052-8100 Applicable wire size 0.75 to 1.05 mm2 (AWG18 to AWG17) Insulation external diameter φ2.5 mm or less Compatible cable O.D. φ9.1 to φ9.8 mm φ6.2 to φ6.7 mm
The following power and brake connector kit is available: For power For brake
Straight type A06B-6114-K230#S A06B-6114-K232#S Connector kit specification (FANUC specification) Elbow type A06B-6114-K230#E A06B-6114-K232#E
Contents of the connector kit Connector body × 1 Contact × 4
Connector body × 1 Contact × 3
The following dedicated tools are required for this connector. MOLEX JAPAN Co., Ltd FANUC Specification
Crimping tool 57406-5000 A06B-6114-K234#C Extractor 57406-6000 A06B-6114-K234#R
Note: The contacts are of the type that crimps the covering in addition to the wire. Follow the dimension of the insulation part listed above. An insulation of a diameter outside the above range may be able to be connected depending on the wire or tool, however. For details, contact the connector manufacturer.
Servo Products Specification Guide
III-58 Servo Products Specification Guide – October 2007 GFH-001F
24.6 Power and Brake Connectors on the Cable Side (models β2is, β2HVis, β4is and β4HVis)
Dedicated connectors that are TÜV approved are available as the connector for power for the β2is and β4is. These connectors differ from the conventional α series connectors in connectors and contacts. The following subsection describes the specifications as a connector kit. These connectors are dripproof when engaged. To connect the cable, a dedicated crimping tool must be used. Consider crimping and cable clamp. Also note that there are restrictions.
For power Straight type (standard)
1473063-2 (Tyco Electronics AMP) A06B-6114-K220#S (FANUC specification)
Connector kit specifications (Including the contact)
Elbow type (CAUTION 1) 1473393-2 (Tyco Electronics AMP A06B-6114-K220#E (FANUC specification)
Applicable wire size (CAUTION 2) AWG#18 to 16 Insulation external diameter (CAUTION 3) φ1.8 to 2.8 Compatible cable O.D. (CAUTION 4) φ9.9 to 11.4 Crimping tool (CAUTION 5) 91579-1 (Tyco Electronics AMP
A06B-6114-K221#C (FANUC specification) Extractor (CAUTION 5) 1463329-1 (Tyco Electronics AMP
A06B-6114-K221#R (FANUC specification)
CAUTION 1. For the elbow type, a cable juts from the motor in a vertical direction. To
connect a conduit hose to the connector, use the elbow type. (The straight type cannot be used due to dimensional restrictions.)
2. The contact is of the crimp type. Be careful of the applicable wire. 3. The crimping contact crimps the covering in addition to the wire. Follow the
dimensions listed above. An insulation of a smaller diameter may be able to be connected by a wire or tool, however. For details, contact Tyco Electronics AMP.
4. To satisfy the TÜV-approved and waterproof performance, a cable of an outside diameter within the applicable cable clamp range of φ9.9 to φ11.4 must be used.
5. Dedicated tools are required for crimping and extracting the contact. Keep them on hand when required.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-59
24.7 Power Connectors on the Cable Side (models β8is to β22is and β8HVis to β22HVis)
To meet the IEC60034 standard, TÜV-approved plug connectors and cable clamps should be used in connecting the power cable. To meet the IEC60034 standard by using a cable or conduit hose seal adapter, contact the manufacturer for details. FANUC can provide TÜV approved types (waterproof) and waterproof types as plug connectors on the cable side for the FANUC βis series AC servo motors; all these connectors are black. Of course, conventional plug connectors may be used, because they are MS-compatible. The specifications of each connector are explained based on the examples shown below.
Example of connector connection
Servo Products Specification Guide
III-60 Servo Products Specification Guide – October 2007 GFH-001F
Specifications of plug connectors on the cable side (support for waterproof IP67, TÜV-approved type)
Model Name
[A] Straight Type Plug Connector
[B] Elbow Type Plug Connector
[C] Cable Clamp [D] Single Block Type Plug Connector
For Power H/MS3106A18-10S- D-T (10) (Hirose Electric)
H/MS3108A18-10SD- T (10 (Hirose Electric)
H/MS3057-10A (10) (Hirose Electric)
H/MS3106A18-10SD-T (13 (Hirose Electric)
β8iS β8HVis β12iS β12HVis Solder pot diameter
φ2.6 Solder pot diameter φ2.6
Compatible cable O.D. φ10.3 to φ14.3
Solder pot diameter φ2.6
<1> JL04V-6A22- 22SE-EB <2> JL04V-6A22- 22SE-EB1 (Japan Aviation Electronics Industry)
<1> JL04V-8A22 - 22SE-EB <2> JL04V-8A22 - 22SE-EB1 (Japan Aviation Electronics Industry)
<1> JL04-2022CK (14) <2> JL04-2428CK (20) (Japan Aviation Electronics Industry)
JL04V-6A22-22SE (Japan Aviation Electronics Industry)
β22iS β22HVis
Solder pot diameter φ5.3
Solder pot diameter φ5.3
Compatible cable O.D. <1> φ12.9 to φ16.0 <2> φ18 to φ21
Solder pot diameter φ5.3
* For the connectors of size 22-22, the part number of the plug connector differs depending on the type of cable clamp.
* The items preceded by the same number in < > correspond to each other.
CAUTION TÜV have certified that the plug connectors and cable clamps listed above, when combined with the FANUC AC Servo Motor βis series, satisfy the VDE0627 safety standard. Several manufacturers offer other plug connectors. For information about whether the plug connectors satisfy the safety standard when combined with the FANUC αi series, contact the corresponding manufacturer. Also contact the manufacturers if you require details of their products. For details, see Chapter 4, "CONDITIONS FOR APPROVAL RELATED TO THE IEC60034 STANDARD."
- Hirose Electric (HRS): H/MS310 TÜV-conforming series - Japan Aviation Electronics Industry (JAE): JL04V series - DDK Ltd. (DDK): CE05 series
The signal connectors and 24V brake connectors are not subject to the IEC60034 standard.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-61
Specifications of plug connectors on the cable side (support for waterproof IP67) Model Name
[A] Straight Type Plug Connector
[B] Elbow Type Plug Connector
[C] Cable Clamp [D] Single Block Type Plug Connector
For Power β8is β8HVis β12is β12HVi
JA06A-18-10S-J1-EB (Japan Aviation
Electronics Industry) H/MS3106A1810S(10)
(Hirose Electric) MS3106A18-10S-BBSS
(DDK Ltd.)
JA08A-18-10S-J1-EB (Japan Aviation
Electronics Industry) H/MS3108B18-10S(10)
(Hirose Electric) MS3108A18-10S-BBAS
(DDK Ltd.)
JL04-18CK(13) (Japan Aviation
Electronics Industry) H/MS3057-10A(10)
(Hirose Electric) CE3057-10A-1(D265)
(DDK Ltd.)
JA06A-18-10S-J1(A72) (Japan Aviation Electronics
Industry) H/MS3106A18-10S(13)
(Hirose Electric) MS3106A18-10S-B (D190)
(DDK Ltd.) β22is β22HVis
JA06A-22-22S-J1-EB (Japan Aviation
Electronics Industry) H/MS3106A2222S(10)
(Hirose Electric) MS3106A22-22S-BBSS
(DDK Ltd.)
JA08A-22-22S-J1-EB (Japan Aviation
Electronics Industry) H/MS3108B22-22S(10)
(Hirose Electric) MS3108A22-22S-BBAS
(DDK Ltd.)
JL04-2022CK-(14) (Japan Aviation
Electronics Industry) H/MS3057-12A(10)
(Hirose Electric) CE3057-12A-1(D265)
(DDK Ltd.)
JA06A-22-22S-J1(A72) (Japan Aviation Electronics
Industry) H/MS3106A22-22S(13)
Hirose Electric) MS3106A22-22S-B (D190)
(DDK Ltd.)
Servo Products Specification Guide
III-62 Servo Products Specification Guide – October 2007 GFH-001F
24.8 Brake Connectors on the Cable Side (models β8is to β22is and β8HVis to β22HVis)
The models β8is to β22is use a dedicated connector to connect the built-in brake cable. This connector is dripproof. It is connected by soldering, so no special tool is required. Consider soldering, cable clamp, and voltage drop. Also note that there are restrictions.
Specifications of connectors for brake (models β8is to β22is) For brake
Straight type JN2DS04FK2 Japan Aviation Electronics Industry)
A06B-6114-K213#S (FANUC specification)
Connector specifications
Elbow type JN2FS04FK2 (Japan Aviation Electronics Industry)
A06B-6114-K213#E (FANUC specification)
Applicable wire size AWG#16 or less (1.25mm2 or less) * Solder pot diameter φ1.9
Insulation external diameter φ2.7 or less Compatible cable O.D. φ6.5 to 8.0 Example of applicable wire 300-V two-conductor vinyl heavy-duty power cord cable VCTF (JIS
C 3306) or equivalent Applicable wire size and cable length 0.75mm2 (AWG#18) when cable length 30 m or less
1.25mm2 (AWG#16) when cable length 50 m or less
Straight Type Elbow Type
CAUTION 1. The same body is used for the brake and fan connectors. They differ in the key
position to prevent an improper insertion. 2. If the cable length is longer than or equal to 50 m, take measures such as
installation of repeaters so that the sum of wire resistance (for both ways) becomes 1.5Ω or less.
3. For details of brakes, see Section 18.4
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-63
24.9 Connection to a Conduit Hose This section gives information on the specifications of several adapters to be connected that are made by conduit hose manufacturers for reference purposes. Before using an adapter, contact the corresponding conduit hose manufacturer.
Specifications of plug connectors on the cable side (Waterproof type/seal adapter specifications) Model Name [E] Cable Seal
adapter Straight type
[F] Cable Seal adapter Elbow type
[G] Conduit hose Seal adapter Straight type
[H] Conduit hose Seal adapter Elbow
type
For power
β2is, β2HVis β4is, β4HVis
N2BM20-FN4 (SANKEI) MAS-SG16-M20 (NEOFLEX)
β8is, β8HVis β12is, β12HVis
CKD12-18 (SANKEI) YSO 18-12-14 (DAIWA DENGYOU) ACS-12RL-MS18F (NIPPON FLEX) CG12S-JL18 (NEOFLEX)
C90° KD12-18 (SANKEI) YLO 18-12-14 (DAIWA DENGYOU) ACA-12RL-MS18F (NIPPON FLEX) CG12A-JL18 (NEOFLEX)
KKD16-18 (SANKEI) MSA 16-18 (DAIWA DENGYOU) RCC-104RL-MS18F (NIPPON FLEX) MAS16S-JL18 (NEOFLEX)
K90° KD16-18 (SANKEI) MAA 16-18 (DAIWA DENGYOU) RCC-304RL-MS18F (NIPPON FLEX) MAS16A-JL18 (NEOFLEX)
β22is, β22HVis CKD16-22 (SANKEI) YSO 22-12-14 (DAIWA DENGYOU) ACS-16RL-MS22F (NIPPON FLEX) CG16S-JL22 (NEOFLEX)
C90° KD16-22 (SANKEI) YLO 22-12-14 (DAIWA DENGYOU) ACA-16RL-MS22F (NIPPON FLEX) CG16A-JL22 (NEOFLEX)
KKD22-22 (SANKEI) MSA 22-22 (DAIWA DENGYOU) RCC-106RL-MS22F (NIPPON FLEX) MAS22S-JL22 (NEOFLEX)
K90° KD22-22 (SANKEI) MAA 22-22 (DAIWA DENGYOU) RCC-306RL-MS22F (NIPPON FLEX) MAS22A-JL22 (NEOFLEX)
For signal Common to all models (other than β0.2is and β0.3is)
N2KY16-FN3 (SANKEI) PCJN-12-M13F (DAIWA DENGYOU) RQJN-M13-9 RQJN- M13-16 (NEOFLEX)
For brake Common to all models (other than β0.2is and β0.3is)
N2KY16-FN3 (SANKEI) PCJN-12-M13F (DAIWA DENGYOU) RQJN-M13-9 RQJN- M13-16 (NEOFLEX)
(*) Manufacturers: SANKEI: SANKEI MANUFACTURING CO., LTD. DAIWA DENGYOU: DAIWA DENGYOU CO., LTD. NIPPON FLEX: NIPPON FLEX CO., LTD. NEOFLEX
Servo Products Specification Guide
III-64 Servo Products Specification Guide – October 2007 GFH-001F
24.10 System Connection Diagram and Cable Reference Motor and amplifier connector kits required for the system are available from GE Fanuc. The following figures indicate the physical connector locations on the amplifiers, the appropriate connector designations and connector kit part numbers. The following diagrams illustrate typical system interconnections. For details on cables and connectors, refer to 80HTable 84HIII-33.
Connector Location
No. Name Description No. Name Description No. Name Description
1 DC link charge LED
7 CXA20 Regenerative resistor overtemperature switch connector
13 JX5 Reserved
2 CZ7-1 Main power input connector
8 CXA19B 24 VDC power input 14 LINK Fiber optic link status LED
3 CZ7-2 Discharge resistor connector
9 CXA19A 24 VDC power input 15 JF1 Serial encoder feedback
4 CZ7-3 Motor power connector
10 COP10B Fiber optic servo command input
16 POWER Control power status display LED
5 CX29 Connector for main power MCC control signal
11 COP10A Fiber optic servo command output
17 CX5X Absolute encoder battery
6 CX30 E-stop signal connector
12 ALM Servo alarm status LED
18
Tapped hole for grounding the amplifier
Notes
1: Always install the circuit breakers, magnetic contactor, and AC line filter. 2. User a regulated 24 VDC power supply for the amplifier. The 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to four axes. Alternatively, the IC800BBK021 one- axis lithium battery can be snapped onto each amplifier.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-65
Figure 81HIII-25. βSVM1- 20i Connection Diagram
Figure 82HIII-26. βSVM1- 40i, βSVM1-10HVi and βSVM1-20HVi Connection Diagram
Servo Products Specification Guide
III-66 Servo Products Specification Guide – October 2007 GFH-001F
Table 83HIII-32. Connector Location No. Name Description No. Name Description No. Name Description
1 DC link charge LED
7 CZ5 Main power connector
13 ALM Servo alarm status LED
2 CX29 Main power input connector MCC control signal
8 CZ6 Discharge resistor connector
14 JX5 Reserved
3 CX30 E-stop signal connector
9 CXA19B 24 VDC power input
15 LINK Fiber optic link status LED
4 CXA20 Regenerative resistor overtemperature switch connector
10 CXA19A 24 VDC power input
16 JF1 Serial encoder feedback
5 SW Setting switch (DC alarm level)
11 COP10B Fiber optic servo command input
17 POWER Control power status display LED
6 CZ4 Main power input connector
12 COP10A Fiber optic servo command output
18 CX5X Absolute encoder batter
19 Tapped hole for grounding the amplifier
Notes 1: Always install the circuit breakers, magnetic contactor, and AC line filter. 2. User a regulated 24 VDC power supply for the amplifier. The 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to four axes. Alternatively, the IC800BBK021 one- axis lithium battery can be snapped onto each amplifier.
Table 84HIII-33. System Connection Cables Summary
Ref. Connects GE Fanuc Cable Part Number When Required
K1 Built in Serial Motor Encoder to Amplifier (JF1)
See Tables 85H71HIII-23 and 86H72HIII-24. Always.
K2 AC Power to Amplifier Customer Supplied Always. K3 Motor Power to Amplifier See Tables 87H71HIII-23 and 88H72HIII-24. Always. K4 Amplifier to Regenerative Discharge
Unit N/A (included with regenerative discharge unit)
In some cases.1
K5 Regenerative Discharge Unit Over Temperature Switch to Amplifier
N/A (included with regenerative discharge unit)
In some cases.1
(When an external regenerative discharge resistor is not used, a jumper connection must be installed.)
K5 Servo Amplifier Emergency Stop Input (CX30) to Machine E-Stop Contact
Customer Supplied Always.
K6 Connection of Daisy Chain to an adjacent amplifier the 24 VDC, E-stop and encoder battery backup signals
Customer Supplied Always.
K7 Relay Output to Control the Main AC Power Contactor Coil (MCC)
Customer Supplied Control-dependent. Consult your control documentation.
K8 Servo Amplifier Emergency Stop Input (CX30) to Machine E-Stop Contact
Customer Supplied Always. (When an E-Stop switch is not used a jumper connection must be installed.)
K9 Amplifier (CX19B) to Panel Mounted Backup Battery Holder IC800ABK001
Customer Supplied One cable per four amplifiers when IC800APK001 encoder battery backup option is used.
K10 External cooling fan to 24VDC power. This is a factory-installed jumper (T892), since the fan is not required.
Always. (An alarm will be generated if the jumper is not installed.)
1 See “Discharging Regenerative Energy” on page 89HIII- 90H42.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-67
24.11 Cable Details
FSSB Fiber Optic Servo Command Interface Cable The optical cable is available in various lengths and is used to interface up to four amplifiers to the DSM324i motion controller. Additionally the fiber optic cables come in two styles.
Cable Type Length* Part Number 0.15 meter ZA66L-6001-0023#L150R0 0.30 meter ZA66L-6001-0023#L300R0 1 meter ZA66L-6001-0023#L1R003
PVC Covered Fiber Optic Cable (use in sealed cabinet only)
3 meter ZA66L-6001-0023#L3R003 1 meter ZA66L-6001-0026#L1R003 3 meter ZA66L-6001-0026#L3R003 5 meter ZA66L-6001-0026#L5R003 10 meter ZA66L-6001-0026#L10R03 20 meter ZA66L-6001-0026#L20R03 30 meter ZA66L-6001-0026#L30R03
Sheathed Fiber Optic Cable*
50 meter ZA66L-6001-0026#L50R03
*Longer lengths are available but are not stocked.
WARNING GE Fanuc cannot guarantee the servo performance and reliability unless the fiber optic command interface cable meets or exceeds the stated specifications.
FSSB Cable Specifications Connector maker: Tyco Electronics AMP. Parts list:
Connector Part Vendor Part Number Ferrule 316892 Housing 316890 Stopper 316891 Spring 900357
Cable material must be Multi-mode
Cable loss (max.): 3dB
The transmission rate is 25Mbps
The actual fiber used is plastic clad silica fiber
The core diameter is 200 micrometer, and the plastic clad diameter is 230 micrometer
The initial loss is 0.015dB per meter (At room temperature)
The type of light is LED. The wavelength of light is 650nm
Bend radius minimum: 50mm; Life: ~10 million cycles at 100mm radius, @ +/- 90 degrees
Twist angle maximum: 360 degrees; Life: 900,000 cycles @ +/- 180 degrees twisting
Cable must be clamped so that no stretching force is applied and no forces within 200mm (8 inches) of connector.
Servo Products Specification Guide
III-68 Servo Products Specification Guide – October 2007 GFH-001F
FSSB Cable Connections Each βi and βHVi Series amplifier has two FSSB connectors labeled C0P10A and C0P10B. Connector C0P10A is an optical transmitter and C0P10B is an optical receiver. Proper system operation requires that the FSSB cables be installed on the proper connector as shown below.
DSM324i
FSSB
1st Amplifier
C0P10A
C0P10B
2nd Amplifier
C0P10A
C0P10B
3rd Amplifier
C0P10A
C0P10B
4th Amplifier
C0P10A
C0P10B
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-69
Details of Cable K1- Motor Serial Encoder Feedback
SVM 5
6
9, 20
12, 14
7
16
Servo Motor 6
5
8, 9
7, 10
4
3
20-pin Encoder connector (JF1) Connector kit: ZA06B-6073-K214
RD
*RD
5V
0V
6V
FG
Drain Wire
Connector (Japan Aviation Electronics Industry) JN2x S10SL1: for Ф5.7 to 7.3 sheath diameter JN2x S10SL2: for Ф6.5 to 8.0 sheath diameter x=D: Straight plug x=F: Angle plug Contact (Japan Aviation Electronics Industry) JN1-22-22S Connector kit: ZA06B-6114-K204#5 (Straight) ZA06B-6114-K204#E (Right angle)
Shield
Cable K1 Connectors The figure below shows the outside dimensions of each type of connector when engaged.
β0.4is to β22is and β2HVis to β22HVis
Servo Products Specification Guide
III-70 Servo Products Specification Guide – October 2007 GFH-001F
Recommended Cable Conductors Cable Length Signal
28m or Less 50m or Less 5V, 0V, 6V 0.3mm2 x 5
Wire construction 12/0.18 or 60/0.08 Insulation outer diameter Ф1.5 or less
0.5mm2 x 5 Wire construction 20/0.18 or 104/0.08 Insulation outer diameter Ф1.5 or less
RD, *RD 0.18mm2 or more Twisted pair wire
0.18mm2 or more Twisted pair wire
Drain wire 0.15 mm2 or more 0.15 mm2 or more Notes:
1. The grounding bar to which the feedback cable shield is connected must be placed as close as possible to the amplifier.
2. Total resistance of the 5V and 0V wire path must be less than 2Ω. 3. Motor encoder connector can accept maximum 0.5mm2 wire size (wire construction 20/0.18 or
104/0.08, insulation outer diameter Ф1.5 or less) wire and sheath diameter is Ф 5.7 to Ф 8.0.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-71
Details of Cable K2 – AC Power to βSVM1-20i Amplifier β Servo Amplifier
CZ7 (B1) L1
CZ7 (A1) L2
CZ7 (B2) L3
CZ7 (A2)
Receptacle Housing Use the following receptacle housing.
Manufacturer Model Number Key Specification Manufacturer 175363-3 Incorrect-insertion prevent key Tyco Electronics AMP
Receptacle Contact Receptacle Contact
Model Number Conductor Size Insulation Outer
Diameter (mm) Manual Tool
Model Number Manufacturer
L size 1-75218-2 0.5—1.25 mm2 20/18/16 AWG
1.8—2.8 91558-1 Tyco Electronics AMP
Connector and Tool Ordering Information Connectors (including housings and contacts) and tools can be purchased directly from Tyco Electronics AMP. Connectors can also be ordered as options from GE Fanuc as listed below.
GE Fanuc Ordering Number
Description
Housing: Incorrect-insertion prevention key 175636-3 (Qty. 1) Incorrect-insertion prevention key 1318095-2 (Qty. 1) Contact: L size, 1-175218-2 (Qty. 10) Applicable wire diameter: 0.5—1.25mm2, AWG 20/18/16 Applicable tool: 91558-1 (not included in this kit)
ZA06B-6130-K200
Connector pin location as viewed from the (back) wire insertion side.
L1 L3
GL2 CZ7
Servo Products Specification Guide
III-72 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K2 – AC Power to βSVM1-40i Amplifier, βSVM1-10HVi and βSVM1-20HVi
β Servo Amplifier
CZ4 (B1) L1
CZ4 (A1) L2
CZ4 (B2) L3
CZ4 (A2)
Receptacle Housing Use the following receptacle housing.
Manufacturer Model Number Key Specification Manufacturer 1-917807-2 XX Tyco Electronics AMP
Receptacle Contact Receptacle Contact
Model Number Conductor Size Insulation Outer
Diameter (mm) Manual Tool
Model Number Manufacturer
S size 316040-6 1.25—2.20 mm2 16/14 AWG
3.0—3.8 234170-1 Tyco Electronics AMP
Connector and Tool Ordering Information Connectors (including housings and contacts) and tools can be purchased directly from Tyco Electronics AMP. Connectors can also be ordered as options from GE Fanuc as listed below.
GE Fanuc Ordering Number
Description
ZA06B-6110-K200#XXS Housing: XX key 917807-2 (Qty. 1) Contact: S size, 316040-6 (Qty. 4) Applicable wire diameter: 1.25—2.20mm2, AWG 16/14 Applicable tool: 234170-1 (not included in this kit)
Connector pin location as viewed from the (back) wire insertion side.
A2 A1
B1B2
CZ4
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-73
Details of Cable K3 – Motor Power to βSVM1-20i Amplifier The D-3000 and D-5000 connector series manufactured by Tyco Electronic AMP are used for motor power connections to the βi series amplifiers.
Motor
U
V
W
GND (Body)
βi Servo Amplifier
CZ7 (B1) U
CZ7 (A1) V
CZ7 (B2) W
CZ7 (A2)
Receptacle Housing Use the following receptacle housing.
Manufacturer Model Number Manufacturer 1318095-2 Tyco Electronics AMP
Receptacle Contact Receptacle Contact
Model Number Conductor Size Insulation Outer
Diameter Manual Tool
Model Number Manufacturer
L size 1-75218-2 0.5—1.25 mm2 20/18/16 AWG
1.8—2.8 91558-1 Tyco Electronics AMP
Connector and Tool Ordering Information Connectors (including housings and contacts) and tools can be purchased directly from Tyco Electronics AMP. Connectors can also be ordered as options from GE Fanuc as listed below.
GE Fanuc Ordering Number
Description
ZA06B-6130-K200 Housing: Incorrect insertion prevent key 175363-3 (Qty. 1) Incorrect insertion prevent key 1318095-2 (Qty. 1) Contact: L size, 1-175218-2 (Qty. 10) Applicable wire diameter: 0.5—1.25mm2, AWG 20/18/16 Applicable tool: 91558-1 (not included in this kit)
Connector pin location as viewed from the (back) wire insertion side.
U W
G V
G
G
CZ7
Servo Products Specification Guide
III-74 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K3 – Motor Power to βSVM1-40i, βSVM1-10HVi and βSVM1-20HVi Amplifier The D-3000 and D-5000 connector series manufactured by Tyco Electronic AMP are used for motor power connections to the βi series amplifiers.
Motor
U
V
W
GND (Body)
βi Servo Amplifier
CZ5 (B1) U
CZ5 (A1) V
CZ5 (B2) W
CZ5 (A2)
Receptacle Housing Use the following receptacle housing.
Manufacturer Model Number Key Specification Manufacturer 2-917807-2 YY Tyco Electronics AMP
Receptacle Contact Receptacle Contact
Model Number Conductor Size Insulation Outer
Diameter Manual Tool
Model Number Manufacturer
S size 316040-6 1.25—2.2 mm2 16/14 AWG
3.0—3.8 234170-1 Tyco Electronics AMP
Connector and Tool Ordering Information Connectors (including housings and contacts) and tools can be purchased directly from Tyco Electronics AMP. Connectors can also be ordered as options from GE Fanuc as listed below.
GE Fanuc Ordering Number
Description
ZA06B-6110-K202#YYS Housing: YY key 2-917807-2 (Qty. 1) Contact: S size 316040-6 (Qty. 4) Applicable wire diameter: 1.25—2.20mm2, AWG 16/14 Applicable tool: 234170-1 (not included in this kit)
Connector pin location as viewed from the (back) wire insertion side.
G V
UW
CZ5
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-75
Details of Cables K4 and K5 – Regenerative Discharge Resistor
βSVM1-20i
When a Regenerative Discharge Resistor is Used The following regenerative discharge resistor models are available for the βSVM1-20i amplifier. The housing and contact are connected to the resistor.
ZA06B-6130-H401 30 ohms, 20 watts ZA06B-6130-H402 30 ohms, 100 watts
βSVM1-20i Regenerative Discharge Resistor
DCP
DCC
CZ7 (DCP)
CZ7 (DCC)
B1
A1
Housing: 175362-3 Contact: 1-175218-2 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.50 to 1.25mm2 Connector Kit: Not required; connector included on resistor
Housing: 1-1618120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.30 to 0.85mm2 Connector kit: Not required; connector included on resistor
TH1
TH2
CXA20-1
CXA20-2
(TH1)
(TH1)
Servo Products Specification Guide
III-76 Servo Products Specification Guide – October 2007 GFH-001F
When no Regenerative Discharge Resistor is Used
βSVM-20i
CZ7 (DCP)
CZ7 (DCC)
B1
A1
CXA20-1
CXA20-2
(TH1)
(TH1)
Housing: 1-1318120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.30 to 0.85mm2 Connector Kit: ZA06B-6130-K202
Keep these pins unconnected. (Do not install a jumper between the pins.)
Install a jumper between the pins.
Housing: 175362-3 Contact: 1-175218-2 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.50 to 1.25mm2 Connector Kit: ZA06B-6130-K200
Caution Do not connect the DCP and DCC pins to each other.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-77
βSVM1-40i
When a Separate Regenerative Discharge Resistor is Used The following regenerative discharge resistor models are available for the βSVM1-40i amplifier. The users must manufacture the connecting cables.
ZA06B-6089-H500 16 ohms, 200 watts ZA06B-6089-H713 16 ohms, 200 watts
βSVM1-40i Separate Regenerative Discharge Resistor
CZ7-B1
CZ7-B2
(RC)
(RE)
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 3.5mm2 Crimp terminal: 5.5-4 Housing: 3-917807-2 Contact: 613041-6 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 3.5 to 5.5mm2 Connector Kit: ZA06B-6110-K201#XYM
CXA20-1
CXA20-2
(TH1)
(TH1)
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 0.75mm2 Crimp terminal: 1.25-4 Housing: 1-1318120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K202
Connector pin location as viewed from the (back) wire insertion side.
CZ6 CXA20
R1 RC
RC RE
3
2
1
Servo Products Specification Guide
III-78 Servo Products Specification Guide – October 2007 GFH-001F
When a Built-in Regenerative Discharge Resistor is Used
CZ6-A1
CZ6-A2
(RC)
(RI)
βSVM1-40i
CXA20-1
CXA20-2
(TH1)
(TH2)
Install a jumper between the pins.
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 3.5mm2 Crimp terminal: 5.5-4 Housing: 3-917807-2 Contact: 613041-6 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 3.5 to 5.5mm2 Connector Kit: ZA06B-6110-K201#XYM
Install a jumper between the pins.
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 0.75mm2 Crimp terminal: 1.25-4 Housing: 1-1318120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K202
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-79
βSVM1-10HVi and βSVM1-20HVi The βSVM1-10HVi and βSVM1-20HVi amplifiers always use the built-in regenerative discharge resistor and should be wired as follows:
CZ6-A1
CZ6-A2
(RC)
(RI)
βSVM1-10HVi
CXA20-1
CXA20-2
(TH1)
(TH2)
Install a jumper between the pins.
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 3.5mm2 Crimp terminal: 5.5-4 Housing: 3-917807-2 Contact: 613041-6 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 3.5 to 5.5mm2 Connector Kit: ZA06B-6110-K201#XYM
Install a jumper between the pins.
Cable specification: Two-conductor polyvinyl heavy-duty power cable (JIS C3312) Conductor size: 0.75mm2 Crimp terminal: 1.25-4 Housing: 1-1318120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K202
βSVM1-20HVi
Servo Products Specification Guide
III-80 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K6 – 24V, E-Stop and Battery Daisy Chain for Multi-Axis Systems For multi-axis systems, the 24VDC control power, emergency stop, and absolute encoder backup battery signals can be daisy chained from the first amplifier to up to four adjacent amplifiers using the CXA19 connections. The state of the E-stop input signal on connector CX30 on the first amplifier is passed to the other connected amplifiers, allowing an emergency stop condition to be executed on all amplifiers simultaneously. When using this connection for the encoder battery backup, the IC800ABK001 multi-axis battery kit must be connected to the first amplifier. Do not use the IC800BBK021 single-axis battery kit.
βi SVM
Housing: 1-1318119-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K201
βi SVM
CXA19B-A2 (0V)
CXA19B-B2 (0V)
CXA19B-A1 (24V)
CXA19B-B1 (24V)
CXA19A-A1 (24V)
CXA19A-B1 (24V)
CXA19A-A2 (0V)
CXA19A-B2 (0V)
CXA19B-A3 (ESP)
CXA19B-B3 (BAT)
CXA19A-A3 (ESP)
CXA19A-B3 (BAT)
Housing: 1-1318119-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K201
B
3
A
2
1
CXA19 connector pin location as viewed from the (back) wire insertion side.
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-81
Details of Cable K7 – E-Stop/Power Enable (MCC) This cable is used to connect the normally open relay contacts on connector CX29 to the power source of the magnetic contactor coil used to interrupt AC power to the amplifier when an amplifier fault occurs or E-stop condition occurs.
The relay contact will close when the amplifier is enabled by the DSM324i controller (MCON signal sent) as long as there are no active servo alarms and the E-stop input on connector CX30 is closed. The relay contacts will open when any one or more of the following conditions occurs:
1. 24 VDC power is removed from the amplifier.
2. A servo alarm occurs on the amplifier.
3. The emergency stop input (CX30) to the amplifier is opened.
4. DSM324i enable (MCON) is 0.
β SVM1
Housing: 3-1318130-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K203
Coil Spark Arrestor
(MCC) User-supplied Contactor for Amplifier AC Supply
External Power Supply (to be matched to the customer’s contactor coil voltage)
CX29-1 (RLY1)
CX29-3 (RLY2)
Normally open internal relay contact (see contact ratings below)
Contact Ratings Specification of Internal Contact
Resistor Load (cosФ=1)
Inductance Load (cosФ=0.4, L/R=7msec)
Rated load 250 VAC, 5A 30 VDC, 5A
250 VAC, 2A 30 VDC, 2A
Max. current 5A 5A
3
2
1
CX29 (MCC)
Connector pin location as viewed from (back) wire insertion side
Servo Products Specification Guide
III-82 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K8 – Servo Amplifier Emergency Stop Connection The state of this signal input (ESP) is reflected on the CXA19 connector pin A3, allowing one E-stop input to be used for all amplifiers in a multi-axis system (see cable K6). When the E-stop input is open, the MCC relay contacts on connector CX29 will open.
β SVM1
CX30-1 (24V)
CX30-3 (ESP)
Housing: 3-1318120-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-6130-K204
Emergency Stop Normally Closed Contact
3
2
1
CX30 (ESP)
Connector pin location as viewed from the (back) wire insertion side
Servo Products Specification Guide
Part III: βi and βHVi Series Servo Systems III-83
Details of Cable K9 – Optional External Absolute Encoder Battery Connection
βi SVM
Housing: 1-1318119-3 Contact: 1318107-1 Manufacturer: Tyco Electronics AMP Wire cross-sectional area: 0.3 to 0.85mm2 Connector Kit: ZA06B-3160-K201
Panel Mounted Encoder Battery Kit IC800ABK001
CXA19B-A1 (24V)
CXA19B-B1 (24V)
CXA19B-A2 (0V)
CXA19B-B2 (0V)
CXA19B-A3 (ESP)
CXA19B-B3 (BAT)
0V
6V
Crimp terminal: 1.25-2 Wire cross-sectional area: 0.3 to 0.85mm2
M3 Screw Terminals
B
3
A
2
1
CXA19 connector pin location as viewed from the (back) wire insertion side.
Servo Products Specification Guide
III-84 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K10 –External Cooling Fan Connector The βi Series amplifiers include a 3-pin connector on the top of the amplifier for connection to an external cooling fan. No motor/amplifier combination offered by GE Fanuc requires the use of this optional fan. However, the fan connector and associated jumper wire must be installed or an alarm will be generated. The amplifier is shipped with this jumper/connector (T892) installed. Replacement connector: ZA06B- 6130-K202 (wire jumper must be installed by user).
3
2
1
T892
Connector pin location as viewed from the (back) wire insertion side
3
2
1
T892
Jumper location as viewed from the (back) wire insertion side
Part IV: αi and αHVi Series Servo
Systems
Servo Products Specification Guide
IV-2 Servo Products Specification Guide – October 2007 GFH-001F
Section 25: αi and αHVi Series Servos Overview
25.1 αi and αHVi Series Servo Systems The α HVi Series servos are high voltage models with an AC voltage input range of 400-480 VAC and include separately mounted shared power supply modules. These power supply modules offer line regenation capability which eliminates the need for external power resistors to dissipate regenerated energy during motor deceleration. Depending on the motor rating up to six amplifiers can be connected to one power supply.
Table 0H2HIV-1 provides a summary of αis Series servo motors supported by the DSM324i and PACMotion controllers for general motion applications. See 1HSection 27: for more detailed motor specifications.

Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-3
25.2 αi Series Servo Amplifier Packages The following table shows which amplifier model is included in each αi Series servo package.
Table 3HIV-2. αHVi Series Servo Amplifiers and Packages
Motor Amplifier Model Amplifier Catalog # Amplifier Kit Catalog # α12/4000HVis α22/3000HVis
αSVM1-40HVi ZA06B-6124-H104 IC800AIHV040
α22/4000HVis α30/4000HVis
αSVM1-80HVi ZA06B-6124-H105 IC800AIHV080
α40/4000HVis α50/3000HVis with fan
αSVM1-180HVi* ZA06B-6124-H106 IC800AIHV180
*Amplifier αSVM1-180HVi requires dynamic braking module ZA06B-6079-H401.
As a convenience, amplifiers can also be ordered as a package containing all of the components required to operate the amplifier in a servo system, as detailed in the following table:
Table 4HIV-3. αHVi Series Servo Amplifier Kits Description Package Contents* Catalog #
αHVi-series 40A amplifier kit
αSVM1-40HVi Amplifier, Qty 1 Amplifier connectors, Bus bar kit ZA06B-6073-K250, Amplifier spare Control Power Fuse, Qty 1
IC800AIHV040
αHVi-series 80A amplifier kit
αSVM1-80HVi Amplifier, Qty 1 Amplifier connectors Bus bar kit ZA06B-6073-K250, Amplifier spare Control Power Fuse, Qty 1
IC800AIHV080
αHVi-series 180A amplifier kit
αSVM1-180HVi Amplifier, Qty 1 Amplifier connectors Bus bar kit ZA06B-6073-K250, Amplifier spare Control Power Fuse, Qty 1
IC800AIHV180
* Amplifier package components can also be ordered separately.
Servo Products Specification Guide
IV-4 Servo Products Specification Guide – October 2007 GFH-001F
Section 26: αHVi Servo System Options Designing a servo control system requires that you understand how the electrical and mechanical aspects of your system interact. The table below will help you select which servo options your system requires. Table 5HIV-4. αi Servo System Options
Servo Option Consider Selecting When Catalog # Section # Motor Holding Brake The system design includes an axis that must
hold its position when power is removed Refer to Table 6H2HIV-1 7H27.4
Absolute Encoder Battery Backup Kit
You want to avoid having to re-reference the position when power is restored to the control
IC800ABK001 (4-axis) IC800ABK002 (1-axis)
8H28.4
AC Line Filters 200—240 VAC is already available to the control cabinet and no isolation transformer is used
5.4 kW, 3-phase: ZA81L-0001-0083#3C 10.5 kW, 3-phase: ZA81L-0001-0101#C
23.2
Pre-finished Cables The cable lengths available from GE Fanuc are appropriate for your application
Refer to “Cable Connections” Table
9HSection 33:
Ground Clamp CE Installation or high electrical noise environment.
ZA99L-0035-0001, Clamp Z44B295864-001, Bar
10H31.3
Absolute Encoder Battery Backup Connector
You want to daisy chain multiple amplifiers together to share the multi-axis battery pack IC800ABK001.
ZA06B-6093-K303 11H28.4
Table 12HIV-5. αHVi Servo System Options
Servo Option Consider Selecting When Catalog # Section # Motor Holding Brake The system design includes an axis that must
hold its position when power is removed Refer to Table 13H2HIV-1 14H27.4
Absolute Encoder Battery Backup Kit
You want to avoid having to re-reference the position when power is restored to the control
IC800ABK001 (four-axis) IC800ABK002 (one-axis) IC800ABK003, for αSVM1- 180HVi Amplifier only
15H28.4
AC Line Filters 400—480 VAC is already available to the control cabinet and no isolation transformer is used
ZA81L-0001-0163 ZA81L-0001-0164
16H32.2
Pre-finished Cables The cable lengths available from GE Fanuc are appropriate for your application
Refer to “Cable Connections” tables
17HSection 33:
Ground Clamp CE Installation or high electrical noise environment.
ZA99L-0035-0001, Clamp Z44B295864-001, Bar
18H31.3
Absolute Encoder Battery Backup Connector
You want to daisy chain multiple amplifiers together to share the multi-axis battery pack IC800ABK001.
ZA06B-6093-K303 19H28.4
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-5
Section 27: Servo Motors
27.1 Servo Motor Specifications The αi Series Servo system consists of a servomotor and its corresponding amplifier and cables.
Table 20HIV-6. Specifications of the αi Servo Motor Unit α22/3000i
Nm 22 Rated torque at stall * lbf-in 194.7
Stall Current * A (rms) 18.4 kW 4.0 Rated Output * HP 5.4
Rated Speed RPM 3000 Max. Speed RPM 3000 Encoder Resolution Counts/Rev Absolute 1,000,000 Flange Size mm
Nm 64 Peak Torque * lb-in 566.4 Kgm2 0.0120 Rotor Inertia lb-in-s2 *(10-6) 0.1062 Kgm2 0.0126 Rotor Inertia (with brake) lb-in-s2 *(10-6) 0.1115 Nm/A 1.20 Torque Constant * Lb-in/A 10.62
Back EMF Const. (1 phase)*
Vrms/1000 rpm 42
Resistance (1 phase) * ohm 0.16 Mechanical Time Constant sec 0.004 Thermal time Constant min 60 Static friction Nm 1.2
kg 29 Weight lb 63.8 kg 35 Weight (with brake) lb 77
Axial Load Rating kg 60 Radial Load Rating kg 200 Max Current A (peak) 80
* These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary, depending on the type of software, parameter setting, and input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice.
Servo Products Specification Guide
IV-6 Servo Products Specification Guide – October 2007 GFH-001F
Table 21HIV-7. Specifications of α12HVis and α22HVis Servo Motors Unit α12/4000HVis α22/3000HVi α22/4000HVis
Nm 12 22 22 Rated torque at stall * lbf-in 106.2 194.7 194.7
Stall Current * A (rms) 6.7 91.11 15.5 kW 2.5 4.04 4.5 Rated Output * HP 3.4 5.4 6
Rated Speed RPM 3000 3000 3000 No Load Speed RPM 4000 3000 4000 Encoder Resolution Counts/Rev
absolute 1,000,000 1,000,000 1,000,000
Flange Size mm 130 174 174 Nm 46 64 70 Peak Torque *
lbf-in 407.14 566.4 619.6 Kgm2 0.00228 0.012 0.00527 Rotor Inertia
lb-in-s2 0.02018 0.1062 0.04664 Kgm2 0.00235 0.0126 0.00587 Rotor Inertia (with brake)
lb-in-s2 0.0208 0.1115 0.05195 Nm/A 1.8 2.41 1.42 Torque Constant *
Lbf-in/A 15.9 21.3 12.6 Back EMF Const. (1 phase) *
Vrms/1000 rpm 63 84 50
Resistance (1 phase) *
ohm 0.84 0.66 0.25
Mechanical Time Constant sec 0.002 0.004 0.002 Thermal time Constant min 25 60 30 Static friction Nm 0.3 1.2 0.8
kg 11.9 29 17 Weight lb 26.2 63.8 37.48 kg 14.1 35 23 Weight
(with brake) lb 31.1 77 50.7 kg 20 60 60 Axial Load Rating lb 44 132 132 kg 70 200 200 Radial Load Rating lb 154 440 440
Max Current A (peak) 40 40 80
*These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary, depending on the type of software, parameter setting, and input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-7
Table 22HIV-8. Specifications of α30HVis, α40HVis and α50HVis Servo Motors Unit α30/4000HVis α40/4000HVis α50/3000HVis
with Fan Nm 30 40 75 Rated torque at stall *
lbf-in 265.5 354.0 663.8 Stall Current * A (rms) 15.9 18.1 39.6
kW 5.5 5.5 14 Rated Output * HP 7.4 7.4 19
Rated Speed RPM 3000 3000 3000 No Load Speed RPM 4000 4000 3000 Encoder Resolution Counts/Rev 1,000,000 1,000,000 1,000,000 Flange Size mm 174 174 174
Nm 100 115 215 Peak Torque * lbf-in 885.1 1017.9 1903 Kgm2 0.00759 0.0099 0.0145 Rotor Inertia
lb-in-s2 0.06717 0.8761 0.1283 Kgm2 0.00819 0.0105 0.0151 Rotor Inertia (with brake)
lb-in-s2 0.7248 0.0929 0.1336 Nm/A 1.9 2.21 1.9 Torque Constant *
lbf-in/A 16.8 19.6 1638 Back EMF Const. (1 phase) *
Vrms/1000 rpm 66 77 66
Resistance (1 phase) *
ohm 0.25 0.23 0.1
Mechanical Time Constant sec 0.002 0.001 0.001 Thermal time Constant min 35 40 30 Static friction Nm 0.8 1.2 1.8
kg 23 28 39 Weight lb 50.7 61.7 86.0 kg 29 34 42 Weight
(with brake) lb 63.9 75.0 92.6 kg 60 60 60 Axial Load Rating lb 132 132 132 kg 200 200 200 Radial Load Rating lb 440 440 440
Max Current A (peak) 80 80 180
*These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary, depending on the type of software, parameter setting, and input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice.
Servo Products Specification Guide
IV-8 Servo Products Specification Guide – October 2007 GFH-001F
27.2 αi and αHVis Series Motor Speed–Torque Curves The curves shown in the following figure illustrate the relationship between the speed of the motor and the output torque. The motor can operate continuously at any combination of speed and torque within the prescribed continuous operating zone. The limit of the continuous operating zone is determined with the motor’s ambient temperature at 20°C and its drive current as pure sine wave. The curves reflect peak torque limits based on maximum current of the servo amplifier unit.
Figure 23HIV-1. αi Series Servo Motor Speed-Torque Curve (α22/3000i)
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-9
α12/4000HVis
α22/3000HVi
Figure 24HIV-2. αHVis Series Servo Motor Speed-Torque Curves (α12/4000HVis and α22/3000HVis) α22/4000HVis
α30/4000HVis
α40/4000HVis
α50/3000HVis with Fan
Figure 25HIV-3. αHVis Series Servo Motor Speed-Torque Curves(α22/4000HVis, α30/4000HVis, α40/4000HVis and α50/3000HVis with Fan)
Servo Products Specification Guide
IV-10 Servo Products Specification Guide – October 2007 GFH-001F
27.3 Motor Outline Drawings αi Motor
Dimensions shown in mm
Motor
Dimensions shown in mm
Shaft Detail Dimension α22/3000i Connector Description
A 276mm Brake (optional) A with brake 317mm Power B 265mm Encoder B with brake 306mm C 215mm C with brake 256mm
Figure 26HIV-4. αi Series Servo Motor Outline Drawing (α22/3000i)
1 2 3
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-11
αHVi Motors
Dimensions shown in mm
Motor
Dimensions shown in mm
Shaft Detail Dimension α12/4000HVis Connector Description
A 222mm Brake (optional) A with brake 247mm Power B 164mm Encoder B with brake 189mm C 47mm C with brake 47mm
Figure 27HIV-5. α12/4000HVis Series Servo Motor Outline Drawing
1 2 3
Servo Products Specification Guide
IV-12 Servo Products Specification Guide – October 2007 GFH-001F
Motor
Shaft Detail Dimensions shown in mm
Dimension α22/4000HVis α30/4000HVis α40/4000HVis Connector Description A 202mm 239mm 276mm Brake (optional) A with brake 243mm 280mm 317mm Power B 191mm 228mm 265mm Encoder B with brake 232mm 269mm 306mm C 151mm 178mm 215mm C with brake 182mm 219mm 256mm
Figure 28HIV-6. α22/4000HVis, α30/4000HVis, α40/4000HVis Series Servo Motor (with Brake) Outline Drawing
1
2
3
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-13
Motor
Shaft Detail
Dimension α50/3000Vis Connector Description A 416mm Brake (optional) A with brake 457mm Power B 289mm Encoder B with brake 330mm Fan
Note: The motor does not include a circuit breaker for protecting the fan. Prepare such a circuit breaker in the power magnetics cabinet.
Figure 29HIV-7. α50HVis Series Servo Motor with Fan Outline Drawing
1
2 3
4
Servo Products Specification Guide
IV-14 Servo Products Specification Guide – October 2007 GFH-001F
27.4 Built-in Brake The built-in holding brake is used to prevent movement on horizontal axes or falling along the vertical axis when the servo motor control is turned off. Brakes are spring-set and electrically released and are designed for holding stationary loads only. Using the holding brake to stop a moving axis may damage the brake or severely reduce its service life.
The specifications of the built-in brakes are listed in the following table.
Table 30HIV-9. αi and αHVis Motor Holding Brake Specifications Motor Model Unit α12HVis α22i, α22HVi,
α22HVis, α30HVis, α40HVis, α50HVis
with fan Nm 8 35 Brake Holding Torque lbf-in 70.8 309.8
Release msec 160 160 Response Time Brake msec 30 30 Voltage VDC 24 (± 10%) Current A 1.1 1.2
Power Supply
Power W 26 29 Weight Increase kg 2.2 6.0
kg-m2 0.00007 0.0006 Inertia Increase lbf-in-s2 0.0006195 0.00531
The values shown above are standard values at 20°C.
Brake Connections Manufacturer: Japan Aviation Electronics Industry
Manufacturer specification: JN2AS04MK2-R
This connector is drip-proof.
The shape and pin layout of the connector are shown below.
Connections: 1=BK, 2=BK, 3=NC (Not Connected), 4=GND
BK indicates a power supply (24 VDC, 0 VDC) for the brake.
The brake is nonpolarized.
Note: Since pin 4 is connected to the brake housing, it can be used when the shield wire of a brake cable needs to be connected.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-15
Brake Power Supply Circuit The following table lists the recommended parts and their specifications to be used as components of a user-built brake circuit. Configure a brake circuit by referencing the following brake connection diagram and the recommended parts as shown below.
Table 31HIV-10. αi and αHVis Holding Brake Circuit Components Name Model No. Name of Manufacturer Specifications
Rectifier* D3SB60 A06B-6050-K112
Shindengen Electric Mfg. Co., Ltd.
Withstand voltage 400V min. Maximum output current: 2.3 A (with no fins)
Switch N/A N/A Rated load capacity (resistance load) 250VAC 10A / 30VDC 10A or more
Spark Killer XEB0471 Okaya Electric Ind. Co., ltd. 47 ohm/0.1 μF Withstand voltage 400V min
Surge Absorber
ERZV10D820 Matsusihita Electric Industrial Co., Ltd.
Varistor voltage 82V Max allowable voltage 50 VAC
* At an ambient temperature of 20°C, the temperature of the rectifier rises to about 60°C when one brake axis is used, or to about 90°C when two brake axes are used. Use a radiator fin as required.
Figure 32HIV-8. Connecting Motor Holding Brake Control and Power Circuit
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IV-16 Servo Products Specification Guide – October 2007 GFH-001F
1. Use a 24 VDC power supply as the power supply for the αi series servo motor brake. Power (equivalent to 24 Vrms) produced by full-wave rectification after transforming commercial power (50 Hz/60 Hz) is also available.
2. Use a power supply separate from the 24-V power supply for the amplifier as the power supply for the brake. If the control power supply is also used for the brake, an amplifier malfunction or another danger may occur. The power supply for a relay, solenoid, or another peripheral device can be used for the brake. Be careful of the power capacity and changes in voltage due to changes in load.
3. For full-wave rectification, transform the secondary side voltage obtained during energization of the brake into approximately 29VAC by taking voltage drop in the rectifier or cable into account.
In this case, check the power capacity and power voltage fluctuations sufficiently and then make sure the fluctuations of the voltage applied to the brake during energization falls within 24 Vrms ±10%. Switch the transformer's primary side input to a desired position such as 100-110-120 VAC or 200- 220-240 VAC.
4. If the contact is installed on the DC side (at the position shown in the figure), the life of the contact is generally shortened due to the surge voltage at brake off. Provide an adequate contact capacity and always use a surge absorber and spark killer for protecting the contact.
5. You can use either positive or negative power pin to connect the brake because the brake coil is nonpolarized.
6. Use a shielded cable as required.
Caution Observe the following precautions when motors with built-in brakes are used.
1. A built-in brake is used as a holding brake to prevent a vertical axis from falling or a horizontal axis from being moved when torque is removed from the motor. This brake functions as a brake at an emergency stop or power failure, but should not be used to decrease the stop distance during ordinary deceleration.
2. The brake cannot be used to assist stopping the motor under servo control. This causes abnormal heating of the motor.
3. Match the timing of brake release (axis release) to the timing of servo on (motor energization) as much as possible. Similarly, match the timing of brake engagement to the timing of servo off as much as possible.
4. The total length of a motor with a built-in brake is much longer than that of the motor with no built-in brake. Be careful not to apply excessive force to the opposite side of the mounting flange or to apply excessive acceleration to the entire motor.
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Part IV: αi and αHVi Series Servo Systems IV-17
27.5 Motor Connections Table 33HIV-11. α12HVis Motor Connections
Power Connectors
Description Motor Connector GE Fanuc Part Numbers A U B V C W
D Ground (Motor Body)
α12HVis Straight: Z44A730434-G20 Right angle: Z44A730434-G19 All others: Straight: Z44A730434-G18 Right angle: Z44A730434-G17
Serial Encoder Connectors
Description Motor Connector Amplifier JF1 Connector N/C 1 1—4, 8, 10, 11,
13, 15, 17—19 N/C 2 RD 6 5 *RD 5 6 +5 VDC 8,9 9, 20 0 VDC 7,10 12, 14 +6 VA (battery) 4 7 Frame Ground 3 16
All αHVis, αHVi and αi
Motors
Cable Shield 3 16
αHVi Amplifier (JF1)
Brake Connector
Description αis Motor Connector GE Fanuc Part Numbers Earth (case) 4 Brake VDC 1 Brake VDC 2
αHVis, αHVi and αi
Brake
N/C 3
Right angle: ZA06B-6114-K213#E Straight: ZA06B-6114-K213#S
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27.6 Cooling Fan The α50/3000HVis servo motor includes a cooling fan.
Table 34HIV-12. Cooling Fan Specifications Single-phase 200 VAC
50 Hz 60 Hz Input voltage
170 to 220 VAC 170 to 242 VAC Rated input 31W ±10% 30W ±10% Rated current 0.23A ±10% 0.2A ±10% Degree of protection (IEC34-5) IP00
Connecting the Fan Power Manufacturer: Japan Aviation Electronics Industry
Manufacturer specification: JN2AS04MK2X-R
GE Fanuc Part Numbers: ZA06B-6114-K214#E (right angle) ZA06B-6114-K214#S (straight)
This connector is not drip-roof.
The shape and pin layout of the connector are shown below. Encoder side
Shaft side
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Part IV: αi and αHVi Series Servo Systems IV-19
Section 28: αSVM1 Amplifiers
28.1 Amplifier Specifications Table 35HIV-13. αSVM1 Series Amplifier Electrical Specifications
Item αSVM1-40HVi αSVM1-80HVi αSVM1-180HVi Type 60mm-wide
with external fin 60mm-wide with external fin
150mm-wide with external fin
Power Supply Voltage (amplifier) 3-Phase 400-480VAC 3-Phase 400-480VAC 3-Phase 400-480VAC Power Supply Voltage (control) Single-phase 200 VAC
to 240 VAC (input from connector CX1A)
Single-phase 200 VAC to 240 VAC (input from connector CX1A)
Single-phase 200 VAC to 240 VAC (input from connector CX1A)
Allowable Voltage Deviation -15% to +10% (including voltage variation due to load)
-15% to +10% (including voltage variation due to load)
-15% to +10% (including voltage variation due to load)
Power Frequency 50/60Hz, ±1Hz 50/60Hz, ±1Hz 50/60Hz, ±1Hz Power Supply Imbalance ±5% of the rated voltage or less Power Supply Impedance The voltage variation must be within ±7% when a maximum output is
produced for voltage at non-load time (power running and regeneration). Dynamic Brake Module NA NA ZA06B-6079-H401
Table 36HIV-14. αHVi Series Amplifier Environmental Specifications Item Specification
Ambient Temperature Operation Storage
0 to 55 oC -20 to 60 oC
Humidity 90% RH or below (non-condensing) Vibration Below 0.5 G
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28.2 αHVi Series Amplifier Status LED and Alarm Functions The servo amplifier unit can detect error conditions and provide alarm information.
The LEDs on the front of the amplifier provide a visual indication of system status by indicating, for example, when the motor and amplifier are ready to function.
POWER LED (green) indicates the logic 24 VDC power is present.
DC LINK CHARGED LED (red) indicates that the amplifier has high (motor) voltage DC present.
LINK LED (green) indicates that the FSSB (fiber optic) interface is functioning.
ALM LED (yellow) is turned ON when an alarm condition is detected. When an alarm is detected, power is dropped and the motor is stopped by dynamic braking action. Alarm information is additionally displayed as diagnostic data in the GE Fanuc DSM324i motion controller. The amplifier control power must be cycled to reset this alarm state. The table below details the alarm conditions the αi Series Servo Amplifier can detect.
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Table 37HIV-15. αHVi Series Servo Amplifier Alarms
Alarm Condition Description
DC Link Under-Voltage Issued when the DC voltage in the main circuit power supply is abnormally low. Indicates low AC mains power dip or hardware problem. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Replace amplifier.
DC Link Over-Voltage Issued when the DC voltage in the main circuit power supply is abnormally high. Indicates high AC mains power or hardware problem. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. May also be caused by excessive regenerated power. Increase acceleration/deceleration time and/or add additional regenerative discharge capacity. Replace amplifier.
Excessive Deceleration Power
If no external regeneration resistor is used, the discharge resistor thermal sensor jumper is missing on connector CXA20. This input requires a normally closed contact for normal operation.
When using an external regeneration resistor, the thermal sensor in the regeneration resistor has tripped. Indicating excessive regenerated power load to the regeneration resistor. Use a meter to confirm an open circuit on the thermal sensor leads. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Increase capacity of external regeneration resistor or decrease deceleration rate or frequency, and/or the top speed from which the axis must decelerate.
Control Power Under- Voltage
The 24 VDC control power is below 21.6 VDC. Check the supply voltage level and make sure the CXA19A and CXA19B connectors are secure and associated cables are wired correctly. Replace amplifier.
Internal Cooling Fan Stopped
Fan is jammed, has failed or is not connected. Check for foreign material in fan blades. Make sure fan is plugged in. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Replace amplifier.
IPM Alarm Excessive current in the power transistors. Phase to phase or phase to ground short circuit on motor power output. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Possible incorrect phase connection of the motor power wiring. Motor type code must be configured correctly in the GE Fanuc controller. Disconnect motor power leads from amplifier and reset E-stop condition. If IPM alarm occurs replace amplifier. If no IPM alarm the problem is in the motor or motor power cable. Check for electrical shorts in the motor power cable or motor winding shorted to frame ground.
IPM Overheat Issued when the temperature inside the amplifier becomes so high that the thermostat trips. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Check that the heat sink cooling fan (if applicable) is running. Make sure the ambient temperature around the amplifier is 55oC or lower. Check that the motor load is within the rating of the motor.
Motor Over-current Issued when an abnormally high current is detected in the main circuit. Make sure the plug-in (gray faceplate) circuit board is securely seated in the amplifier base. Check for electrical shorts in the motor power cable or motor winding shorted to frame ground. Possible incorrect phasing on motor power wiring. Motor type code may be configured incorrectly in the DSM324 or PACMotion controller. Possible excessive force loading on motor.
FSSB Communication Error FSSB connector or cable failure. Check the connections to the COP10A and COP10B connectors. Try replacing the optical cable. Replace amplifier.
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28.3 Amplifier External Dimensions
Figure 38HIV-9. External Dimensions of αSVM1-40HVi and αSVM1-80HVi Amplifiers
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Figure 39HIV-10. External Dimensions of αSVM1-180HVi Amplifier
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28.4 Dynamic Braking Module Dimensions The SVM1-180i requires a dynamic brake module (DBM), ZA06B-6079-H401. The DBM is used to immediately stop the motor at emergency stop or during servo alarms. Other amplifiers contain a similar function.
Figure 40HIV-11. Dynamic Braking Module Outline Drawing
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28.5 Power Supply Dimensions Four power supply modules, PSM-11HVi, PSM-18HVi, PSM-30HVi and PSM-45HVi, are available for use with the αHVis Series servo system.
Figure 41HIV-12. Power Supply Modules PSM-11HVi and PSM-18 HVi Outline Drawing
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Figure 42HIV-13. Power Supply Modules PSM-30HVi and PSM-45 HVi Outline Drawing
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28.6 Absolute Encoder Battery Options The αi, αHVi and αHVis Series servomotors feature a built-in absolute encoder that requires an encoder battery pack. This pack allows the encoder’s position information to be maintained so that the machine does not need to be re-referenced to a home position every time power is restored to the servo system.
The encoder contains an integral capacitor that will maintain the encoder backup voltage for approximately 10 minutes. This allows battery change without loss of absolute position data.
There are two encoder battery backup options for the αHVi Series amplifiers:
a snap-on lithium battery pack that will support a single amplifier
a panel mounted battery pack for up to four amplifiers that uses standard D cell alkaline batteries.
Table 43HIV-16. Battery Kits and Accessories Battery Kits and Accessories αSVM1-40HVi and αSVM1-80HVi αSVM1-180HVi
Panel Mounted Encoder Battery Kit IC800ABK001 IC800ABK001 Built-in Lithium Encoder Battery Kit* IC800ABK002 IC800ABK003 Lithium Battery Pack ZA06B-6114-K504 ZA06B-6114-K504 Battery Holder ZA06B-6114-K505 ZA06B-6114-K506
* Includes the lithium battery pack and battery holder. Replacement battery packs can be ordered separately.
Battery Connection Method for Single Amplifiers For optimal panel space utilization, a small lithium battery pack IC800ABK002 or IC800ABK003 is available that snaps onto the amplifier housing (see figure below). An integral pigtail cable plugs directly into the CX5X connector on the faceplate of the amplifier. One battery is required for each amplifier. The lithium battery service life is approximately two years.
Installation 1. Make sure 24V control power is applied to the amplifier (if trying to hold position on an existing
system).
2. Place system in an E-stop condition.
3. Remove AC power from the amplifier.
4. Remove the old battery (if applicable).
5. Place battery into plastic cover.
6. Snap cover onto amplifier housing.
7. Attach battery cable to amplifier CX5X connector as indicated in diagram making sure polarity is correct.
Notes:
Do not attempt to connect multiple amplifiers to one IC800ABK002 or IC800ABK003 battery kit.
Replacement CX5 battery connectors are available as kit number ZA06B-6093-K303
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Battery Case ZA06B6114-K504
Battery ZA06B-6114-K505 for αSVM1-40i or αSVM1-80i ZA06B-6114-K506 for αSVM1-180i
CX5X
SVM
Figure 44HIV-14. Installing the Absolute Encoder Battery Pack (One-Axis)
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Connection Method for Multiple Amplifiers To utilize the absolute capability for multiple amplifiers, the IC800ABK001 panel mounted battery pack must be installed.
The Absolute Encoder Battery Kit (IC800ABK001) contains the following:
One battery holder (ZA06B-650-K060)
Four D-cell, alkaline batteries (ZA98L-0031-0005)
One kit provides battery backup for up to four absolute encoders. The user is responsible for manufacturing the cable used to connect the battery pack to the amplifier. The battery connection is made to the CXA2A connector on the last amplifier in the sequence supported by the battery pack. Terminals CXA2A-B3 (6V) and CXA2A-A2 (0V) are used and wire should be 0.3 mm2 minimum cross sectional area. The battery power is distributed to the other amplifiers in the sequence by daisy chaining the CXA2B connections to the CXA2A connections on adjacent amplifiers. See 45HSection 33:46HαHVi Series Servo System Connection for more detail.
The battery service life is approximately one year and we recommend a yearly replacement schedule.
The IC800ABK001 battery pack is panel-mounted and requires a cutout in the mounting surface. Mounting dimensions and terminal designations are shown below.
All dimensions in mm (in.)
A 3-M3 negative terminal B Negative terminal indication C Positive terminal indication D 3-M3 positive terminal E 4-∅4.3 (0.169) mounting holes
Figure 47HIV-15. Absolute Encoder Battery Pack IC800ABK001 (up to Four Axes)
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Section 29: Installation Guidelines This section includes environmental requirements, motor and amplifier dimension drawings and information on ensuring noise protection and selecting a ground fault interrupter.
29.1 αi, αHVi and αHVis Motor Environmental Requirements The servomotor must be installed in a location that satisfies the following environmental conditions: Table 48HIV-17. Servo Motor Environmental Conditions
Condition Description Ambient temperature 0°C to 40°C
When operating the motor at a temperature higher than 40°C, it is necessary to de- rate the output power so that the motor’s and the encoder’s temperature rating is not exceeded.
Ambient humidity Should be 80% relative humidity or less, non-condensing Vibration When installed in a machine, the vibration applied to the motor must not exceed 5G. Altitude Up to 1,000 meters (3,300 ft) above the sea level requires no particular provision for
attitude. When operating the machine at a higher level, the maximum operating temperature should be lowered 1°C for every 100m higher than 1,000m. For example, when the machine is installed at 1,500 meters above sea level, the ambient temperature should be 35°C or less.
Drip-Proof Environment The motors have a drip-proof structure that complies with IP65 of the IEC standard. Nevertheless, to ensure long-term performance, the motor surface should be protected from solvents, lubricants, and fluid spray. A cover should be used when there is a possibility of wetting the motor surface. Also, to prevent fluid from being led to the motor through the cable, put a drip loop in the cable when the motor is mounted. Finally, turn the motor connector sideways or downward as far as possible. If the cable connector will be subjected to moisture, it is recommended that an R class or waterproof plug be used. For additional information, see GE Fanuc publication Servo and Spindle Motors Exposed to Liquids, GFK-1046.
Figure 49HIV-16. Motor Installation for Drip-Proof Environment
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29.2 αHVi Servo Amplifier Environmental Requirements The servo amplifier must be installed in a location that satisfies the environmental conditions identified in the table below.
Table 50HIV-18. Servo Amplifier Environmental Conditions Condition Description
Ambient temperature Operating: 0°C to 55°C (operating). See temperature derating curves below. Storage and transportation: -20°C to 60°C Outside cabinet: 0°C to 45°C
Temperature fluctuation Within 1.1°C/min. Humidity 90% relative humidity (non-condensing) or lower. Altitude No more than 1000 m (3,300 ft) above sea level. Vibration No more than 0.5 G during operation. Atmosphere The circuitry and cooling fins must not be exposed to
corrosive or conductive vapor or liquid.
Temperature Derating Consider derating as shown below, according to ambient operating temperatures. The solid line is a derating line for use when HRV2 is applied. The dotted line is a derating line for use when HRV3 is applied.
αSVM1-40HVi and αSVM1-80HVi Amplifiers αSVM1-180HVi Amplifiers
Figure 51HIV-17. Temperature Derating
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IV-32 Servo Products Specification Guide – October 2007 GFH-001F
Cabinet Installation The amplifier must be installed in a cabinet that protects it from contaminants such as dust, coolant, organic solvents, acid, corrosive gas, and salt. Adequate protection must also be provided for applications where the amplifier could be exposed to radiation, such as microwave, ultraviolet, laser light, or x-rays.
To adequately protect the amplifier, you must ensure that:
Contaminants such as dust and fluid cannot enter through the air inlet or outlet.
The flow of cooling air is not obstructed.
The amplifier can be accessed for inspection.
The amplifier can be disassembled for maintenance and later reinstalled.
There is sufficient separation between the power and signal lines to avoid interference. Noise protection should be provided.
Note: Attach the accompanying gasket around the panel cutout to prevent oil and dust from getting in. Reinforce the right and left sides of the panel cutout by using fittings such as angles to maintain satisfactory contact between the cabinet and the amplifier.
Figure 52HIV-18. Panel Cut-out Drawings for Through-Cabinet Mounting of the αSVM1 Amplifiers
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29.3 Amplifier Heat Dissipation and Maintenance Clearance The amplifier may contain a cooling fan that forces air through the unit. Allow for adequate clearance for airflow when installing the amplifier using the recommended distances shown in the drawings below. If possible, do not mount amplifiers one above the other unless they are staggered to prevent the heated exhaust of the lower unit from flowing over the upper unit.
αSVM1-40HVi and αSVM1-80HVi Amplifiers αSVM1-180HVi Amplifier
Figure 53HIV-19. αSVM1-80HVi Amplifier Maintenance Clearances (dimensions shown in mm)
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Section 30: Heat Dissipation Table 54H55HIV-19 identifies worst-case heat dissipation values for each amplifier. These values may be used to determine heat load for sizing enclosures and cooling equipment.
The total heat dissipation is a function of the amplifier base dissipation (a) plus the amplifier heat coefficient (K) times the heat generated by RMS stall current flowing through the servo motor (b).
Total heat dissipation, Watts = a + (K * b)
Table 55HIV-19. In Cabinet Heat Dissipation
Amplifier Catalog # Amplifier base heat dissipation
(a)
Amplifier heat coefficient (K)
Motor Model Motor Current (b)
[Arms]
Total heat dissipation
[Watts]
α12/4000HVis 6.7 71.9 8.8 (heat sink in cabinet) α22/3000HVis 9.1 93.0
α12/4000HVis 6.7 24.8
αSVM1-40HVi ZA06B-6124-H104 13 watts
1.76 (heat sink external to cabinet)
α22/3000HVis 9.1 29.0
α22/4000HVis 15.5 156.0 α30/4000HVis 15.9 160.0
9.0 (heat sink in cabinet)
α40/4000HVis 18.1 180.0 α22/4000HVis 15.5 31.0 α30/4000HVis 15.9 31.3
αSVM1-80HVi ZA06B-6124-H105 17 watts
0.90 (heat sink external to cabinet) α40/4000HVis 18.1 33.3 8.8 (heat sink in cabinet)
α50/3000HVis w/Fan
39.6 373.0 αSVM1-180HVi ZA06B-6124-H106 25 watts
0.44 (heat sink external to cabinet)
α50/3000HVis w/Fan
39.6 42.4
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Section 31: Noise Protection
31.1 Grounding A typical machine has three separate grounds:
Signal Ground: Provides the reference potential (0 V) for the electrical signal system. Frame Ground: Ensures safety and shields external and internal noise. System Ground: Connects each unit and the inter-unit frame ground system to earth ground.
Power Magnetics
Unit
GE Fanuc Motion
Controller
PLC Control
Unit Operator's
Panel
Power Magnetics Cabinet
Distribution Board
Main UnitSignal Ground
Frame Ground System Ground
Figure 56HIV-20. Ground System
Ground system wiring: Connect the signal ground (0V) with the frame ground (FG) at only one place in the power supply
module.
The grounding resistance of the system ground shall be 100 ohms or less (class D grounding).
The system ground cable must have enough cross-sectional area to safely carry the accidental current flow into the system ground when an accident such as a short circuit occurs. (Generally, it must have the cross-sectional area of the AC power cable or more.)
Use the cable containing the AC power wire and the system ground wire so that power is supplied with the ground wire connected.
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IV-36 Servo Products Specification Guide – October 2007 GFH-001F
Grounding of Each Module Separate the frame ground (FG) of the power system and that of the signal system. Otherwise, noise
may propagate from the power system to the signal system, possibly causing the unit to malfunction.
Connect the ground terminal of the Power Supply’s CX1A connector to the frame ground. This acts as the signal ground. Connect the ground terminal of the metal frame to the frame ground.
Connect the ground cable of the motor power cable to a ground terminal of the Servo Amplifier’s terminal block. Connect the other ground terminal of the terminal block to the frame ground. Connect the ground terminal of the metal frame to the frame ground.
On the Regenerative Discharge Unit and Dynamic Brake Module, connect the ground terminal of the metal frame to the frame ground.
Note:
Securing the ground terminal and a cable together is not permitted.
The motor flange mounting section may not be able to be connected to the machine mounting section of the power magnetics cabinet via the mechanical unit at sufficiently low impedance in a machine. In this case, a cable of a minimum required length that is at least 1.25 mm2 thick must be run from the motor flange to the frame ground of the power magnetics cabinet. The cable must also be separated from the motor power line as much as possible.
31.2 Separation of Signal and Power Lines When routing signal and power lines, the signal lines must be separated from the power lines to ensure best noise immunity. The table below lists the types of cables used:
Table 57HIV-20. Servo amplifier signal line separation
Group Signal Type Action A Amplifier input power line
Motor power line Magnetic contactor drive coil1
Separate these cables from those of group B by bundling them separately2 or by means of electromagnetic shielding3. Attach a noise suppressor (spark arrester) to the MCC drive coil.
B Cable connecting control unit with servo amplifier Serial encoder feedback cable
Separate these cables from those of group A by bundling them separately* or by means of electromagnetic shielding**. In addition, shielding must be provided.
1 Attach a noise suppressor such as a spark killer to the magnetic contactor drive coil. 2 The bundle of group A cables must be separated from the bundle of group B cables by at least 10 cm. 3 Electromagnetic shielding involves shielding groups from each other by means of a grounded metal (steel) plate.
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31.3 Cable Clamp and Shield Grounding
Terminal processing of the shield sheaths Perform terminal processing of the shield sheaths of the signal cables according to the description in “ 58HαHVi Series Servo System Connection” on page IV- 59H46.
Cable clamp The cables that run into the amplifier and which require shield processing must be clamped as indicated in Fig. 5.3.2(a).
Clamping secures a cable and also provides shielding. Clamping must always be performed since it is very important for stable system operation.
Strip part of the cable jacket to expose the shield sheath, as shown in the figure below. Secure that part of the cable to the ground plate by using a clamp. At this time, the ground plate must be in contact with the surface of the shield so that the contact area becomes wide.
Connect each shield cable to the ground plate installed near the cabinet inlet by using a ground clamp. This prevents noise generated in the panel from being emitted to external devices.
Connect the cable clamp of the signal cables of SVM connected to common PSM to common the ground plate for signals.
Grounding The ground plate must be created and installed by the user as shown in Figure 60H61HIV-21.
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31.4 Encoder Feedback Cable Grounding The motor encoder feedback cable shielding should be grounded by the method shown below. This cable clamp treatment provides both cable support (strain relief) and proper grounding of the shield. To ensure stable system operation, the cable clamp method is recommended. Partially peel back the cable sheath to expose the shield. Push the clamp (ZA99L-0035-0001) over the exposed shield and insert the clamp hooks into slots on the grounding bar (Z44B295864-001). Tighten the clamp to secure cable and complete the ground connection. The grounding bar must be attached to a low impedance earth ground.
Cable Cable Grounding Clamp
Grounding Bar
40mm (1.57) to
80mm (3.15)
Figure 61HIV-21. Cable Grounding Clamp Detail
Note: The grounding bar should be located as
close as possible to the amplifier to minimize cable length between amplifier and grounding bar. Observe recommended maintenance clearance.
Amplifier
Grounding Bar
Exposed Cable Shield/Braid
Cable Grounding Clamp (ZA99L-0035-0001)
(Z44B295864-001) Figure 62HIV-22. Feedback Cable Shield Grounding System
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Figure 63HIV-23. Ground Plate
Figure 64HIV-24. Ground Plate Holes
Figure 65HIV-25. Metal Fittings for Clamp
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Section 32: αHVi Servo System Power Requirements This section provides information about AC and DC amplifier power as well as the discharge of regenerative power.
32.1 Power Line Protection A circuit breaker, electromagnetic contactor, and AC line filter or transformer should be installed as part of your αHVi Series Servo system. GE Fanuc provides the AC line filter as an option. The transformer, circuit breaker, and electromagnetic contactor, however, are user-supplied components. In European countries where power sources are 380 to 400 VAC and neutral grounded, it is necessary to install a transformer or supply single-phase power for the αi Series amplifiers.
The same incoming AC control components can be used to provide power to multiple amplifiers, as long as the components are rated for the current and power drawn by the sum of all of the amplifiers.
32.2 AC Line Filter An AC line filter is recommended to suppress the influences of high-frequency input line noise on the drive power supply. When an isolation-type power transformer is used because a power supply voltage within the specified range is not available, an AC line filter is not required.
If two or more servo amplifiers are connected to one AC line filter, the total continuous output rating of all connected servo amplifiers should be kept below the continuous output rating of the AC line filter. The continuous output rating for the various servos are shown below.
Table 66HIV-21. αi Servo Motor Continuous Output Rating at Low Line of 200 VAC
Motor Continuous Output Rating
α22/3000i 4.0 KW
Table 67HIV-22. αHVis Servo Motor Continuous Output Rating at Low Line of 400 VAC
Motor Continuous Output Rating
α12/4000HVis 2.5 KW
α22/3000HVi 4.0 KW
α22/4000HVis 4.5 KW
α30/4000HVis 5.5 KW
α40/4000HVis 5.5 KW
α50/3000HVis with fan
14 KW
If your installation must be EMC compliant, verify that the use of an AC line filter fully satisfies the EMC requirements. You may need to select and install a user-supplied noise filter to meet EMC requirements.
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Part IV: αi and αHVi Series Servo Systems IV-41
AC Line Filter Outline Drawings and Specifications AC line filters are available for GE Fanuc servo amplifiers:
AC Line Filter
Dim. ZA81L-0001-0163 for PSM-11HVi and PSM-18HVi
ZA81L-0001-0164 for PSM-30HVi and PSM-45HVi
A 135 185 B 155 172 C 165 175 D 55 70 E 145 154 F 84 116 G 66 106 H 135 185
A B
C
D FE G
K 7 7 M M5 M8
H
J I
K
M
N
Figure 68HIV-26. AC Line Filter Outline Drawing
Servo Products Specification Guide
IV-42 Servo Products Specification Guide – October 2007 GFH-001F
32.3 Circuit Breaker and Magnetic Contactor Selection To provide proper protection for the amplifier, use a circuit breaker rated at no more than 20 Amps (10A for VDE 1601 compliance for CE marking). Table 69H71HIV-23 will help you select the appropriate circuit breaker for your motion application.
To prepare for incoming AC power, you must also select and install an appropriate electromagnetic contactor, based on the peak currents for the motors in your system. When multiple amplifiers are connected to a single circuit breaker, select a breaker based on the sum of the motor currents in Table 70H71HIV-23.
Table 71HIV-23. Circuit Breaker and Magnetic Contactor Specification
Power Supply Circuit Breaker 1 Circuit Breaker 2 Circuit Breaker 3 Magnetic Contactor PSM-11HVi 20A 20A PSM-18HVi 45A 45A PSM-30HVi 75A 75A PSM-45HVi 125A
3A 3A
125A
Notes:
For the installation positions of the circuit breakers and magnetic contactor, see the sample configurations on pages 72HIV- 73H43 and 74HIV- 75H44.
Set the rated voltage of circuit breakers 1 and 2 according to the power supply voltage.
The current and voltage of the operation coil of the magnetic contactor must be within the rating of the internal contact CX3 (MCC) of the Power Supply. For details, see “Details of Cable K1” on page 76HIV- 77H61.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-43
Sample Configuration for 200V Input Power Notes:
A magnetic contactor, AC line filter, and circuit breakers are always required.
To protect the unit from surge currents caused by lightning, connect surge absorbers between lines, and between the lines and ground, at the power inlet of the power magnetic cabinet.
Power Supply Module
PSM
Servo Amplifier Module SVM1
200 to 240 VAC
3Ф
200R, 200S
DC Link
3Ф
3Ф
AC Reactor
Circuit Breaker
Circuit Breaker
Magnetic Contactor
Lightning Surge
Protector
Servo Products Specification Guide
IV-44 Servo Products Specification Guide – October 2007 GFH-001F
Sample Configuration for 400V Input Power Notes:
Single–phase 200VAC is required for the control power supply.
A magnetic contactor, AC line filter, and circuit breakers are always required.
To protect the unit from surge currents caused by lightning, connect surge absorbers between lines, and between the lines and ground, at the power inlet of the power magnetic cabinet.
Measures must be taken to detect the operation (trip) of circuit breaker 3.
Power Supply Module
PSM-HV
Servo Amplifier Module
SVM1-HV
200 to 240 VAC
3Ф
200R, 200S
DC Link
3Ф
1Ф
AC Reactor
Circuit Breaker
Circuit Breaker
Magnetic Contactor
Lightning Surge
Protector
Lightning Surge
Protector
400 to 480 VAC
3Ф
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-45
32.4 Incoming AC power Table 78HIV-24. AC Power
Specification αHVi Amplifiers Voltage for the main circuit: 3-phase (+10%, -15%) 1-phase (+10%, -15%)
400—480 VAC n/a
Power supply voltage for the control circuit Single-phase 200 VAC to 240 VAC (input from connector CX1A)
Allowable voltage deviation -15% to =10% (including voltage variation due to load)
Frequency 50 Hz/60Hz, ±1 Hz Power supply unbalance ±5% of the rated voltage or less Power supply impedance Note: When the power supply impedance is high, and the voltage variation exceeds the specified values, a PSM alarm (DC link undervoltage alarm or DC link overvoltage alarm) can be issued, or the output of the motor can decrease.
The voltage variation must be within ±7% when a maximum output is produced for voltage at non-load time (power running and regeneration).
AC Power Ratings The power supply rating required when using multiple servo motors can be determined by summing the requirements of the individual motors.
The power supply ratings listed in Table 79H80HIV-25 are sufficient as continuous ratings. Note, however, that servo motor acceleration causes a current to momentarily flow that is approximately three times the continuous current rating.
When the power is turned on, a surge current of about 37A (when 264VAC is applied) flows for 20 msec.
Table 80HIV-25. Three-Phase Power Supply Ratings
Motor Continuous Output Rating
α22/3000is 4.0 KW
α12/4000HVis 2.5 KW
α22/3000HVis 4.0 KW
α22/4000HVis 4.5 KW
α30/4000HVis 5.5 KW
α40/4000HVis 5.5 KW
α50/3000HVis with fan
14 KW
Servo Products Specification Guide
IV-46 Servo Products Specification Guide – October 2007 GFH-001F
Section 33: αHVi Series Servo System Connection When planning your motion control system, it is important to determine how the different parts of the system connect together. This section provides information on the various cables and connectors required to connect the motor, amplifier and motion controller.
Many cables required for the system are available from GE Fanuc. Motor cable and connector kit part numbers for each motor and amplifier combination are shown in the tables below.
 When the motor has a built-in brake or cooling fan as an option, connect the built-in brake or cooling fan to the specified power supply.
Table 83HIV-28. Connectors for αi, αHVi and αHVis Motors Motor Type for Power
90°: Z44A730464-G18 α12/4000HVis Straight: Z44A730464-G17 90°: Z44A730464-G20 α22/3000i Straight: Z44A730464-G19 90°: Z44A730464-G20 α22/3000HVi Straight: Z44A730464-G19 90°: Z44A730464-G20 α22/4000HVis Straight: Z44A730464-G19 90°: Z44A730464-G20 α30/4000HVis Straight: Z44A730464-G19 90°: Z44A730464-G20 α40/4000HVis Straight: Z44A730464-G19 90°: Z44A730464-G20 α50/3000HVis
with fan Straight: Z44A730464-G19
CAUTION Motors should be installed with their connector facing downward if possible. When it is impossible to install a motor in this position, allow slack in the cable to keep liquids such as a dielectric fluid from flowing along the cable into the cable capacitor or motor. If there is a possibility that the motors and connectors will get wet, provide a cover to protect them.
If a motor is not connected to the earth ground through the machine (frame), connect the motor grounding point and the amplifier grounding point to absorb noise using a 1.25 mm
2 or larger conductor other than the grounding conductor in
the power cable. Keep the grounding conductor as far from the power cable as possible.
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Part IV: αi and αHVi Series Servo Systems IV-49
33.2 Encoder Connectors for αi, αHVi and αHVis Motors For all servo motors of the αi series, a small dedicated connector is used for the Encoder signals. The connector is drip-proof when engaged with the motor connector.
There are two types of connectors depending on how a cable is connected to a connector: the crimp type and the solder type. For the crimp type connector, a dedicated crimping tool is required.
The diameter of the cable used is restricted considering cable clamp and voltage drop. The connectors for signals do not have to conform to IEC60034.
Crimp Type Connector Connector Specifications For Signal
Straight Type JN2DS10SL1-R or JN2DS10SL2-R: Connector JN1-22-22S: Contact (Japan Aviation Electronics Industry) Connector ZA06B-6114-K204#S (FANUC specification)* Including the contact
Right Angle Type JN2FS10SL1-R or JN2FS10SL2-R: Connector JN1-22-22S: Contact (Japan Aviation Electronics Industry) ZA06B-6114-K204#E (FANUC specification)* Including the contact
Insulation external diameter Ф1.5 or less Compatible cable O.D. Ф5.7 to Ф7.3: JN2DS10SL1-R or JN2FS10SL1-R
Ф6.5 to Ф8.0: JN2DS10SL2-R or JN2FS10SL2-R *With the FANUC specifications, two types of bushings: for Ф5.7 to Ф7.3 and for Ф6.5 to Ф8.0 are included.
Cable length: 28m or less Cable length: 50m or less 5V, 0V 0.3 mm2 x 2 0.5mm2 x 2
*Use a cable with strand configuration 20/0.18 or 104/0.08.
6V 0.3 mm2 x 2 0.5mm2 *Use a cable with strand configuration 20/0.18 or 104/0.08.
Wire
RD, *RD Twisted pair of at least 0.18 mm2 AWG#21 (0.5mm2:20/0.18) AWG#23 (0.3mm2) AWG#25 (0.18mm2)
CT150-2-JN1-E (Japan Aviation Electronics Industry) A06B-6114-K201#JN1E (FANUC specification)
AWG#20 (0.5mm2:104/0.08) AWG#21 (0.5mm2:20/0.18)
Tool for crimping terminal
AWG#25 (0.18mm2)
CT150-2-JN1-D (Japan Aviation Electronics Industry) A06B-6114-K201#JN1D (FANUC specification)
Tool for pulling terminal out ET-JN1(Japan Aviation Electronics Industry) A06B-6114-K201#JN1R (FANUC specification)
Servo Products Specification Guide
IV-50 Servo Products Specification Guide – October 2007 GFH-001F
The outside dimensions of each type of connector when engaged are shown below:
Solder Type Connector Connector specifications For Signal
Straight type HR34B-12WPA-10S or HR34B-12WPB-10S (Hirose Electric) ZA06B-6114-K205#S (FANUC specification)
Right angle type HR34B-12WLPA-10S or HR34B-12WLPB-10S (Hirose Electric) ZA06B-6114-K205#E (FANUC specification)
Applicable wire size AWG#20 or less (φ0.8mm or less) Compatible cable O.D. φ5.7 to φ7.3: HR34B-12WPA-10S or HR34B-12WLPA-10S
φ6.5 to φ8.0: HR34B-12WPB-10S or HR34B-12WLPB-10S *FANUC specification includes two types of bushings and end nuts for φ5.7 to φ7.3 and for φ6.5 to φ8.0.
Wire Cable length: 28 m or less Cable length: 50 m or less 5V,0V 0.3 mm2 × 2 0.5 mm2 × 2 6V 0.3 mm2 0.5mm2
RD, *RD Twisted pair of at least 0.18 mm2
The outside dimensions of each type of connector when engaged are shown below:
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-51
33.3 Connectors for Power To meet the IEC60034 standard, TUV-approved plug connectors and cable clamps should be used to connect the power cable. To meet the IEC60034 standard by using a cable or conduit hose seal adapter, contact the manufacturer for details. GE Fanuc can provide TUV-approved types (waterproof) and waterproof types as plug connectors on the cable side for the GE Fanuc αi series AC servo motors. All these connectors are black. Of course, conventional plug connectors may be used, because they are MS-compatible. The specifications of each connector are explained based on the examples shown below.
The specification numbers used for ordering a power connector kit from GE Fanuc are listed below. The power connector kit contains a plug connector on the cable side (waterproof conforming to IP67, TUV approved type) described subsequently.
Motors Power connector kit specification
Content
Z44A730464-G17 Straight type connector + cable clamp α12/4000HVis Z44A730464-G18 Right angle type connector + cable clamp Z44A730464-G19 Straight type connector + cable clamp α22/3000i, α22/3000HVi
α22/4000HVis, α30/4000HVis α40/4000HVis, and α50/3000HVis with fan
Z44A730464-G20 Right angle type connector + cable clamp
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IV-52 Servo Products Specification Guide – October 2007 GFH-001F
Connector Connection Example
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-53
Motor Power Connectors (support for waterproof IP67, TUV-approved type) Listed below are the manufacturer’s part numbers for waterproof (conforming to IP67), TUV-approved motor power connectors supplied by the manufacturers listed. For details of the connectors, contact each manufacturer.
Motor [D] Single Block
Type Plug Connector
[A] Straight Type
Plug Connector
[B] Right angle Type Plug Connector
[B’] Low profile angle type
plug connector
(with clamp)
[B’’] Low profile
housing
[C] Cable Clamp
Hirose Electric H/MS3106A 18-10S-D-T(13)
H/MS3106A 18-10S-D-T(10)
H/MS3108A 18-10S-D-T(10)
(1) H/MS3108A 18-10S- DT10D(10) (2) H/MS3108A 18-10S- DT10D1(10)
- H/MS3057-10A (10)
α12/4000HVis
Solder pot diameter φ2.6 Solder pot diameter φ2.5 Compatible cable O.D. (1) φ2 - φ14.3 (2) φ10 - φ12.5
- Compatible cable O.D. φ10.3 - φ14.3
Japan Aviation Electronics Industry JL04V-6A22- 22SE-R Both (1) and (2)
(1) JL04V- 6A22-22SE-EB- R (2) JL04V- 6A22-22SE- EB1-R
(1) JL04V- 8A22-22SE-EB- R (2) JL04V- 8A22-22SE- EB1-R
- (1) JL04-22EBA (2) -
(1) JL04- 2022CK (14)-R (2) JL04- 2428CK (20)-R
α22/3000i, α22/3000HVi α22/4000HVis, α30/4000HVis α40/4000HVis, and α50/3000HVis with fan
Solder pot diameter φ5.3 Applicable wire (1) 5.5mm2 or less, (2) 10mm2 or less
- Compatible cable O.D. (1) φ12.9 - φ16, (2) φ18 - φ20
Servo Products Specification Guide
IV-54 Servo Products Specification Guide – October 2007 GFH-001F
Plug Connectors on the Cable Side (support for waterproof IP67) Listed below are the manufacturer’s part numbers for waterproof (conforming to IP67) plug connectors on the cable side, supplied by the manufacturers listed. For details of the connectors, contact each manufacturer.
Model Name
[D] Single Block
Type Plug Connector
[A] Straight Type
Plug Connector
[B] Right Angle Type Plug Connector
[B] Low-profile angle type
plug connector
[B’’] Low-profile
housing
[C] Cable Clamp
Japan Aviation Electronics Industry JA06A-18-10S- J1-R
JA06A-18-10S- J1-EB-R
JA08A-18- 10S-J1-EB-R
JL04V- 18EBA
JL04-18CK (13)-R
Hirose Electric H/MS3106A 18- 10S(13)
H/MS3106A 18- 10S(10)
H/MS3108B 18-10S(10)
H/MS08A18-1 0S-DT10D(10)
H/MS3057 - 10A(10)
DDK Ltd.
α12/4000HVis
D/MS3106A 18-10S-B(D190)
D/MS3106A 18-10S-B-BSS
D/MS3108A 18-10S-B-BAS
CE3057 - 10A-1-D
Japan Aviation Electronics Industry JA06A-22-22S- J1-R
JA06A-22-22S- J1-EB-R
JA08A-22- 22S-J1-EB-R
JL04V- 22EBA
JL04-2022 CK (14)-R
Hirose Electric H/MS3106A 22- 22S(13)
H/MS3106A 22- 22S(10)
H/MS3108B 22-22S(10)
H/MS08A22-2 2S-DT12D(10)
H/MS3057 -12A(10)
DDK Ltd.
α22/3000i, α22/3000HVi α22/4000HVis, α30/4000HVis α40/4000HVis, and α50/3000HVis with fan
D/MS3106A 22- 22S-B(D190)
D/MS3106A 22- 22S-B-BSS
D/MS3108A 22-22S-B-BAS
CE3057 - 12A-1-D
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Part IV: αi and αHVi Series Servo Systems IV-55
33.4 Connectors for the Brake The αHViS Series servo motors use a dedicated connector to connect power for the built-in brake. This connector is drip-proof. Because it is connected by soldering, no special tool is required.
This connector differs from conventional connectors used for the α Series. The following subsection explains this connector.
Consider soldering, cable clamp, and voltage drop. Also note that there are restrictions. The connector for the 24-V brake does not conform to the IEC60034 standard.
Connector Specifications Straight type JN2DS04FK2-R (Japan Aviation Electronics Industry)
ZA06B-6114-K213#S (FANUC specification) Right angle JN2FS04FK2-R (Japan Aviation Electronics Industry)
ZA06B-6114-K213#E (FANUC specification) Applicable wire size AWG#16 or less (1.25mm2 or less)
*Solder pot diameter φ1.9 Insulation external diameter φ2.7 or less Compatible cable O.D. φ6.5 to φ8.0 Example of applicable wire 300-V two-conductor vinyl heavy-duty power cord
cable VCTF (JIS C 3306) or equivalent Applicable wire size and cable length 0.75mm2 (AWG#18) when cable length 30m or less
1.25mm2 (AWG#16) when cable length 50m or less
Notes:
The same body is used for the brake and fan connectors. They differ in the key position to prevent an improper insertion.
If the cable length is longer than or equal to 50 m, take measures such as installation of repeaters so that the sum of wire resistance (for both ways) becomes 1.5Ω or less.
For details of brakes, “ 84HBuilt-in Brake” on page IV- 85H14.
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IV-56 Servo Products Specification Guide – October 2007 GFH-001F
33.5 Connectors for the Fan The αiS 50/3000HV with fan uses a dedicated connector to connect the power supply for the fan. This connector is drip-proof. Because it is connected by soldering, no special tool is required.
This connector differs from conventional connectors used for the α Series. The following subsection explains this connector.
Consider soldering, cable clamp, and voltage drop. Also note that there are restrictions.
Connector Specifications for αiS 50/3000HV with fan Straight type JN2DS04FK2X-R (Japan Aviation Electronics Industry)
ZA06B-6114-K214#S (FANUC specification) Connector Type
Right angle JN2FS04FK2X-R (Japan Aviation Electronics Industry) ZA06B-6114-K214#E (FANUC specification)
Applicable wire size AWG#16 or less (1.25mm2 or less) *Solder pot diameter φ1.9
Insulation external diameter φ2.7 or less Compatible cable O.D. φ6.5 to 8.0 Example of applicable wire 300-V two-conductor vinyl heavy-duty power cord cable VCTF (JIS
C 3306) or equivalent Applicable wire size and cable length 0.5 mm2 or more (AWG#20)
Notes:
The same body is used for the brake and fan connectors. They differ in the key position to prevent an improper insertion.
If the cable length is longer than or equal to 50 m, take measures such as installation of repeaters so that the sum of wire resistance (for both ways) becomes 1.5Ω or less.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-57
33.6 Connection to a Conduit Hose This section provides manufacturer’s part numbers for of several adapters that are made by conduit hose manufacturers. Before using an adapter, contact the corresponding conduit hose manufacturer for more details.
Manufacturer’s Part Numbers for Conduit Hose Adapters (Waterproof type/seal adapter specifications) Model Name [E] Cable Seal
adapter Straight type
[F] Cable Seal adapter Elbow type
[G] Conduit hose Seal adapter Straight type
[H] Conduit hose Seal adapter Elbow
type
For power α12/4000HVis CKD12-18
(SANKEI) YSO 18-12-14
(DAIWA DENGYOU) ACS-12RL-MS18F (NIPPON FLEX)
CG12S-JL18 (NEOFLEX)
C90° KD12-18 (SANKEI)
YLO 18-12-14 (DAIWA DENGYOU) ACA-12RL-MS18F (NIPPON FLEX)
CG12A-JL18 (NEOFLEX)
KKD16-18 (SANKEI)
MSA 16-18 (DAIWA DENGYOU) RCC-104RL-MS18F
(NIPPON FLEX) MAS16S-JL18 (NEOFLEX)
K90° KD16-18 (SANKEI)
MAA 16-18 (DAIWA DENGYOU) RCC-304RL-MS18F
(NIPPON FLEX) MAS16A-JL18 (NEOFLEX)
α22/3000i, α22/3000HVi α22/4000HVis, α30/4000HVis α40/4000HVis, and α50/3000HVis with fan
CKD16-22 (SANKEI)
YSO 22-12-14 (DAIWA DENGYOU) ACS-16RL-MS22F (NIPPON FLEX)
CG16S-JL22 (NEOFLEX)
C90° KD16-22 (SANKEI)
YLO 22-12-14 (DAIWA DENGYOU) ACA-16RL-MS22F (NIPPON FLEX)
CG16A-JL22 (NEOFLEX)
KKD22-22 (SANKEI)
MSA 22-22 (DAIWA DENGYOU) RCC-106RL-MS22F
(NIPPON FLEX) MAS22S-JL22 (NEOFLEX)
K90° KD22-22 (SANKEI)
MAA 22-22 (DAIWA DENGYOU) RCC-306RL-MS22F
(NIPPON FLEX) MAS22A-JL22 (NEOFLEX)
For signal Common to all models
N2KY16-FN3 (SANKEI)
PCJN-12-M13F (DAIWA DENGYOU)
RQJN-M13-9 RQJN-M13-16 (NEOFLEX)
For brake Common to all models
N2KY16-FN3 (SANKEI)
PCJN-12-M13F (DAIWA DENGYOU)
RQJN-M13-9 RQJN-M13-16 (NEOFLEX)
(*) Manufacture SANKEI: SANKEI MANUFACTURING CO.,LTD. DAIWA DENGYOU: DAIWA DENGYOU CO.,LTD. NIPPON FLEX: NIPPON FLEX CO.,LTD. NEOFLEX
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IV-58 Servo Products Specification Guide – October 2007 GFH-001F
33.7 System Connection Diagram and Cable Reference Motor and amplifier connector kits required for the system are available from GE Fanuc. The following figures indicate the physical connector locations on the amplifiers, the appropriate connector designations and connector kit part numbers. The following diagrams illustrate typical system interconnections. For details on cables and connectors, refer to 86HTable 93HIV-29 on page 87HIV- 88H60.
K2 K2
PSM, SVM PSM, SVM
K69 K69
PSM, SVM PSM, SVM, Battery
K27 K27
K28
K22
K70
K21
TB1
CXA2B CXA2A
COP10B COP10A
CX5X
CZ2
CNC, SVM SVM, Pulse Module
JF1
SVM
Built-in Battery (Note)
A06B-6073-K001
GND
Flange
M5 Screw
M
Note: See page IV- 89H24 for details on connection to the battery or the built-in battery. Connector Location
Name Cable Description TB1 K2 DC link CXA2A/CXA2B K69 Communication cable between modules COP10A/COP10B K27 FSSB interface CX5X K28 Built-in battery connector CZ2L K21 Output power to servo motor JF1 K22 Serial encoder feedback CZ2M K21 Output power to servo motor
K70 Protective ground connection
Figure 90HIV-27. αSVM1-40i and αSVM1-80i Connection Diagram
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-59
K2 K2
PSM, SVM PSM, SVM
SVM
TB1
PSM, SVM PSM, SVM
PSM, SVM K4 K4
PSM, SVM, Battery (Note 1)
Built-in Battery (Note 1) K69 K69
K28 K22
PSM, SVM, Pulse Encoder
K27 K27
K24
K25
K26 K70
GND K21
K70
K22
CNC, SVM
Pulse Module
Dynamic Braking Module GND
Encoder Servo Motor
(Note 2) T2
T1
CX1A (Left)
CX1B (Right)
CXA2B CXA2ARight
CX5X JF1
COP10B COP10A
CX8
CX9 TB2
Flange
Frame
Note: 1. See page IV- 91H24 for details on connection to the multi-axis battery pack or the built-in battery. 2. Connect one dynamic brake module for each servo amplifier.
Connector Location Name Cable Description
TB1 K2 DC link CX1A/CX1B K4 Input power for dynamic brake module CXA2A/CXA2B K69 Communication cable between modules (SVM1-180HVi only) CX5X K28 Built-in battery connector COP10A/COP10B K27 FSSB interface JF1 K22 Serial encoder feedback CX8 K24 Dynamic brake module CX9 K25 Dynamic brake module. TB2 K26
K21 Power to dynamic brake module Power to servo motor
K70 Protective ground connection
Figure 92HIV-28. αSVM1-180HVi Connection Diagram
Servo Products Specification Guide
IV-60 Servo Products Specification Guide – October 2007 GFH-001F
Table 93HIV-29. System Connection Cables Summary Ref. Connects GE Fanuc Cable Part Number When Required K1 Main power to Power Supply
Module Customer supplied Always
K2 DC Link See page IV- 94H62 for details. Always K4 Dynamic Brake Module Customer supplied. SVM-180i only K21 Output power to Servo Motor Customer supplied. Always K22 Serial Encoder feedback Customer supplied Always K24 Dynamic Brake Interlock Signals Customer supplied SVM-180i only K25 Dynamic Brake Driving Coil Customer supplied SVM-180i only K26 Power to Dynamic Brake Module Customer supplied SVM-180i only K27 FSSB interface See page IV- 95H70 for details. Always K28 Built-in Battery Customer supplied Always K69 Optional External Absolute
Encoder Battery Connection Customer supplied When external absolute
encoder operation is required
K70 Protective ground Customer supplied Always
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Part IV: αi and αHVi Series Servo Systems IV-61
33.8 Cable Details
Details of Cable K1 – AC Power to PSM-HVi Power Supply Cable K1 is used to supply main power to the power supply module.
Make sure that the cable used between the power supply and power supply module satisfies the requirements listed below.
Cable K1 Specifications Model Heavy Duty Power
Cable (Note 1) Heat Resistant Cable (Note 2)
Terminal Screw
Tightening Torque
PSM-11HVi 5.5 mm2 minimum 5.5 mm2 minimum M4 1.1 to 1.5 Nm PSM-18HVi NA 8 mm2 minimum M4 1.1 to 1.5 Nm PSM-30HVi NA 14 mm2 minimum M6 3.5 to 4.5 Nm PSM-45HVi NA 22 mm2 minimum M6 3.5 to 4.5 Nm
Notes: 1) Four-conductor polyvinyl heavy-duty power cable (JIS C3312) (VCT: heat-resistant 60°C)
2) Fire-retardant polyflex wire (heat-resistant 105°C) or equivalent to LMFC manufactured by The Furukawa Electric Co., Ltd.
3) The cross-section area of each cable is determined under the following conditions: At PSM rated output Ambient temperature of cable: 30°C Number of harnesses: 3 (No current flows through the ground wire during normal operation.)
4) Select the required cable cross-section area according to the user environment and conditions.
Servo Products Specification Guide
IV-62 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K2 - DC Link Bus Bars A set of bars is used to supply the DC link voltage generated in each power supply module to the connected amplifier. When designing a bus bar for connecting modules placed close to each other, refer to "Specifications of bus bars for connecting modules placed close to each other."
To determine the length of the bus bars to be used for connecting modules placed separately, refer to "Location of Terminal Board on Each Module."
For convenience, bus bar kits are available from GE Fanuc. Part numbers for these kits are shown in the table below.
PSM SVM
Terminal screw M6 Terminal screw M6
L+
L-
(P)
(N)
L+
L-
(P)
(N)
(P)
(N)
Specifications of bus bars for connecting modules placed close to each other
All dimensions in mm
Bus Bar Specifications
Module Width Bus Bar Length
(L)
Bus Bar Thickness (t)
Cross-Section Area*
Bus Bar Kit Part Number
150mm 150mm 1.5mm 21mm2 Z44A718031-G12 90mm 90mm 1.5mm 21 mm2 Z44A718031-G03 60mm 60mm 1.5mm 21 mm2 Z44A718031-G05
* If the modules cannot be placed close to each other, they do not need to be connected with a bus bar (copper plate). If you connect them with a power cable, the cable may not be thinner than the recommended cross-section area and must be insulated with heat-resistant polyvinyl.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-63
Location of Terminal Board on Each Module The figure below shows the location of terminal board TB1 on each module.
If you want to install modules at distances not specified herein, design bus bars or power cables for the DC Link connection by referring to the dimensions shown below.
60mm-Wide Module αSVM1-40HVi; αSVM1-80HVi
90mm-Wide Module PSM-11HVi; PSM-18HVi
60mm-Wide Module αSVM1-180HVi; PSM-30HVi; PSM-40HVi
All dimensions in mm
Servo Products Specification Guide
IV-64 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K4 – Dynamic Brake Module Power (SVM1-180HVi Amplifier Only) Cable K4 is a connection cable used to supply power (single phase, 200 VAC) for driving the dynamic brake unit connected to an SVM1-180 HVI amplifier.
PSM SVM1-180HVi
(2)
(1)
(2)
(1)
200S
200R
(3) (3)
CX1B CX1A
Example cable:
Two-conductor polyvinyl heavy-duty power cable (JIS C3312)
Conductor size: 1.25mm2 (50/0.18)
PVC sheath: 9.6 mm in diameter
Connector specification: Tyco Electronics AMP connector with receptacle housing
1-178128-3 and receptacle contact 1-175218-2
GE Fanuc Part Number: ZA02B-0120-K321 (two required)
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-65
Details of Cable K21 – Motor Power to αSVM1-40HVi and αSVM1-80HVi Amplifiers The cable K21 is a power cable used between the SVM amplifier and motor. The cable is attached to the SVM through the D-5000 series connector (ZA06B-6110-K203#ZZN).
Front View
Bottom View
Note: When the αHVi series amplifier is used, always mount the motor so that it is connected to the system ground. If it is not possible to connect the motor flange to the system ground, connect the motor flange and frame ground (ground plate of the cabinet) using a cable at least 1.25 mm2 thick. The cable must be separated from the power lines as much as possible.
SVM1 Amplifier CZ2 Motor Power Connector Specification of the D-5000 for SVM1 Amplifiers
Receptacle Housing: 1-917807-2
GE Fanuc Part Number: ZA06B-6110-K203#ZZ
The CZ2 connector uses an SS size contact. Contact model
number Conductor size
(mm2) Conductor size AWG
Insulation outer diameter (mm)
Manual tool model number
SS size 1318986-6 0.50 – 1.42 20/18 1.08-3.23 1366656-1
Servo Products Specification Guide
IV-66 Servo Products Specification Guide – October 2007 GFH-001F
Cable Considerations Consider the following conditions for use when selecting the motor power cable.
1. Motor current rating or actual current needed for motor loaded based on application requirements.
2. Cable type (heat resistance temperature, etc.)
3. Environment in which the cable is installed (operating ambient temperature, etc.).
4. Need for waterproofing. (Note the diameter of the applicable cable clamp.)
5. Certification for CE marking (compliance with various safety standards and EMC standard)
6. Securing insulation space among the cable pins at the time of cabling
Motor Connector The specification of the motor power connector varies from one motor model to another.
Refer to “ 96HMotor Power Connectors on page IV- 97H48 for motor power connector part numbers.
Details of Cable K21 – Motor Power to αSVM1-180HVi Amplifier
Notes:
1. When the αHVi Series amplifier is used, always mount the motor so that it is connected to the system ground. If it is not possible to connect the motor flange to the system ground, connect the motor flange and frame ground (ground plate of the cabinet) using a cable at least 1.25 mm2 thick. The cable must be separated from the power lines as much as possible.
2. Size of screw for motor power line TB2 (U), TB2 (V), and TB2 (W): M6
3. Size of screw for motor ground lead TB2 (G): M6
4. Size of screws for connection between motor flange and ground: M5
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-67
Details of Cable K22 – Motor Serial Encoder Feedback The cable K22 is used to connect the αSVM amplifier and motor serial encoder.
Cable Conductors
Signal name Cable length: 28m or less Cable length: 50m or less 5V, 0V, 6V 0.3mm2 × 5
Strand configuration 12/0.18 or 60/0.08 Insulation outer diameter φ0.8 to φ1.5
0.5mm2 × 5 Strand configuration 20/0.18 or 104/0.08 Insulation outer diameter φ0.8 to φ1.5
RD, *RD 0.18mm2 or more 0.18mm2 or more Twisted-pair wire Twisted-pair wire Insulation outer diameter φ0.8 to φ1.5 Insulation outer diameter φ0.8 to φ1.5 Drain wire 0.15mm2 or more 0.15mm2 or more
Notes: 1. The ground plate to which the shield is connected must be placed as close as possible to the
servo amplifier so that distance between the ground plate and the servo amplifier is minimized.
2. The total resistance of the complete wiring run, comprised of the 5V and 0V lines, must be less than 2Ω. Higher resistance will reduce the supply voltage to the serial encoder, possibly resulting in unreliable operation of the encoder.
3. The encoder connector can accept a maximum wire size of 0.5mm2 (wire construction 20/0.18 or 104/0.08, diameter Φ1.5 or less) wire and sheath diameter is Φ5.7 to Φ8.0. When using thicker wire or cable, take the measures described below.
Servo Products Specification Guide
IV-68 Servo Products Specification Guide – October 2007 GFH-001F
Crimp tool part numbers:
A06B-6114-K201/JN1S: For 0.3 mm2
A06B-6114-K201/JN1L: For 0.18 mm2 or 0.5 mm2
GE Fanuc part numbers for connector kits:
ZA06B-6114-K204#S: Straight plug (kit includes contacts)
ZA06B-6114-K204#E: Elbow plug (kit includes contacts)
Details of Cable K24 – Dynamic Brake Module Interlock Signals
Example cable:
Two-conductor polyvinyl heavy-duty power cable (JIS C3312)
Conductor size: 1.25mm2 (50/0.18)
PVC sheath 9.6 mm in diameter
Connector specification: Tyco Electronics AMP connector with receptacle housing
2-178128-3 and receptacle contact 1-175218-2
Crimping terminal: 2-4
GE Fanuc part number: ZA06B-6073-K216
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-69
Details of Cable K25 – Dynamic Brake Driving Coil
Example cable:
Two-conductor polyvinyl heavy-duty power cable (JIS C3312)
Conductor size of: 1.25mm2 (50/0.18)
PVC sheath 9.6 mm in diameter
CX9 Connector specification: Tyco Electronics AMP connector with receptacle housing
1-178128-3 and receptacle contact 1-175218-2
Crimping terminal: 2-4
GE Fanuc part number: ZA06B-6073-K216
Details of Cable K26 – Power to Dynamic Brake Module
Example cable:
Fire-retardant polyflex wire (maximum conductor temperature 105°C) or equivalent to LMFC manufactured by The Furukawa Electric Co., Ltd., 5.5 mm2 or larger TB2 screw terminal size: M6
Servo Products Specification Guide
IV-70 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K27 - FSSB Fiber Optic Servo Command Interface Cable The optical cable is available in various lengths and is used to interface up to four amplifiers to the DSM324i or PACMotion controller. Additionally the fiber optic cables come in two styles.
Cable Type Length* Part Number 0.15 meter ZA66L-6001-0023#L150R0 0.30 meter ZA66L-6001-0023#L300R0 1 meter ZA66L-6001-0023#L1R003
PVC Covered Fiber Optic Cable (use in sealed cabinet only)
3 meter ZA66L-6001-0023#L3R003 1 meter ZA66L-6001-0026#L1R003 3 meter ZA66L-6001-0026#L3R003 5 meter ZA66L-6001-0026#L5R003 10 meter ZA66L-6001-0026#L10R03 20 meter ZA66L-6001-0026#L20R03 30 meter ZA66L-6001-0026#L30R03
Sheathed Fiber Optic Cable*
50 meter ZA66L-6001-0026#L50R03
*Longer lengths are available but are not stocked
WARNING GE Fanuc cannot guarantee the servo performance and reliability unless the fiber optic command interface cable meets or exceeds the stated specifications.
FSSB Cable Specifications Connector maker: Tyco Electronics AMP. Parts list:
Connector Part Vendor Part Number Ferrule 316892 Housing 316890 Stopper 316891 Spring 900357
Cable material must be Multi-mode
Cable loss (max.): 3dB
The transmission rate is 25Mbps.
The fiber used is plastic clad silica fiber. The core diameter is 200 micrometer, and the plastic clad diameter is 230 micrometer.
The initial loss is 0.015dB per meter (At room temperature).
The type of light is LED. The wavelength of light is 650nm.
Bend radius minimum: 50mm. Life: ~10 million cycles at 100mm radius, @ +/- 90 degrees .
Twist angle maximum: 360 degrees. Life: 900,000 cycles @ +/- 180 degrees twisting.
The cable must be clamped so that no stretching force is applied and no forces within 200mm (8 inches) of connector.
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-71
FSSB Cable Connections Each αHVi Series amplifier has two FSSB connectors labeled C0P10A and C0P10B. Connector C0P10A is an optical transmitter and C0P10B is an optical receiver. Proper system operation requires that the FSSB cables be installed on the proper connector as shown below.
DSM324i Motion Controller
or PACMotion Multi-axis
Motion Controller
FSSB
1st Amplifier
C0P10A
C0P10B
2nd Amplifier
C0P10A
C0P10B
3rd Amplifier
C0P10A
C0P10B
4th Amplifier
C0P10A
C0P10B K27
K27 K27 K27
Details of Cable K28 Cable K28 is used to connect the single-axis lithium battery, which is used to power the absolute serial encoder on the motor when power is removed from the SVM amplifier. This cable and connector is part of the lithium battery assembly included in the IC800ABK002 and IC800ABK003 battery kits.
Servo Products Specification Guide
IV-72 Servo Products Specification Guide – October 2007 GFH-001F
Details of Cable K69 – PSM Interface to SVM Amplifiers The cable K69 is used between the PSM and SVM when supplying power from one IC800ABK001 multi-axis encoder battery unit to more than one SVM amplifier. This cable interface is also used to supply 24VDC power from the PSM power supply module to all connected SVM amplifiers. Additionally, all connected SVM amplifiers can share a system emergency stop (ESP) signal.
Warning When using the built-in battery (IC800ABK002 or IC800ABK003), never connect the BATL(B3) of the connector CXA2A/CXA2B. Otherwise, a short-circuit will occur between the battery output voltages for different SVMs, possibly resulting in the batteries becoming very hot, which is dangerous.
Do not connect more than one IC800ABK001 multi-axis battery kit to the same BATL(B3) line. Otherwise, a short-circuit will occur between the output voltages of different batteries, possibly resulting in the batteries becoming very hot, which is dangerous.
Up to six servo motors can be connected to one battery. The life of the batteries is about two years if they are used for six αi series servo motors.
Battery Kit IC800ABK001
ZA06B-6110-K211 Figure 98HIV-29. Supplying Power from One Battery to Multiple Amplifiers
ZA06B-6110-K211
Figure 99HIV-30. Connection Between IC800ABK001 Battery Unit and SVM Amplifier
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-73
Battery Kit IC800ABK001
PSM, SVM SVM
Figure 100HIV-31. PSM Interface Connection Between Modules
The BATL(B3) connector is an interface for supplying power from one absolute Encoder battery unit to more than one SVM amplifier.
CXA2A/CXA2B Connector and Cable Options for K69 Option Part Number
Connector only ZA06B-6110-K210 200mm cable with connector for use with IC800ABK001 battery backup kit
Z44C746453-001
200mm cable with connectors for use with IC800ABK002 or IC800ABK003 battery backup kit, or no battery
Z44C746453-002
ZA06B-6110-K210 Connector Specification
This connector is required when building cable K69.
Manufacturer AMP Japan, Ltd D-2100 series Connector Housing 1-1318119-4 (quantity: 1) Specification Contact 1318107-1 (quantity: 8) GE Fanuc part number: ZA06B-6110-K210 Conductor size 0.5mm2: AWG20
Servo Products Specification Guide
IV-74 Servo Products Specification Guide – October 2007 GFH-001F
A ZA06B-6110-K210 connectors. B Mark cables with date, part number and revision number. Cable markings should be permanent,
smear-proof and oil proof. C Cable type: 20 AWG, stranded CU, 80˚C, 300V, 8 conductor, PVC jacket, Alpha 5058C or
equivalent. Unused ends should be cut at cable jacket. D Heat shrink tubing, 0.5”.
Signal CXA2A/CXA2B Pin
Z44C746453-001 Cable Z44C746453-002 Cable A1 24V 24V A2 0V 0V B1 24V 24V B2 0V 0V A3 MIFA MIFA B3 BATL No connection A4 ESP ESP B4 XMIFA XMIFA
Figure 101HIV-32. CXA2A/CXA2B Connector and Cable Details
Servo Products Specification Guide
Part IV: αi and αHVi Series Servo Systems IV-75
Details of Cable K70 – Ground Connection Connect the SVM mounting flange to the cabinet grounding plate through a grounding cable (protective ground connection).
The ground cable K70 represents the following ground connections:
a. the connector CX1A on the power supply module to the frame ground of the cabinet.
Conductor size: 1.25 mm2
b. the metal frame of the power supply module to the frame ground of the cabinet.
c. the metal frames of the servo amplifier module to the frame ground of the cabinet.
The cable K70 is used to connect the metal frame of the dynamic brake module (DBM) to the frame ground of the cabinet. Select the size of the cable according to the following table. The cross-section size of the motor power cable listed in the table complies with the conductor diameter of the motor power cable used in a unit to which the DBM is connected.
Grounding Cable Conductor Diameter
Motor power cable cross-section S (mm2)
Grounding cable cross-section (mm2)
S ≤ 5.5 5.5 or greater 5.5 < S ≤ 16 S or greater 16 < S ≤ 35 16 or greater
35 < S S/2 or greater
Note: The following M5 crimp terminal can be used with a cable having a large conductor diameter.